Cast designer basic

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CAST DESIGNER - Simulation software for Gatting design, solidification and filling simulation

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Cast designer basic

  1. 1. Authorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  2. 2. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  3. 3. About C3P-GroupC3P Engineering Software International Co., LIMITED , a pioneersupplier of CAX solution for industrial manufacturing processes.With the combination of software development, advanced analysis,extensive product development experience and cost effective localhuman resources, we provide industry and manufacturing businesswith comprehensive solutions and engineering services globally.Our offices are located in New York, San Diego, Hongkong andGuangzhou.For any further details please visit www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  4. 4. About DistributorAuto-Design-Auto-Design-online provides corporate training and engineeringservices on latest CAD-CAE software.Core team has extensive international experience, working closelywith European OEM like BMW, AUDI, IVECO.Authorised distributor of Stamping & Casting solution developed bywell known C3P Engineering Software International Co. Limited.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  5. 5. About Distributor C3P Engineering Software International Co., LIMITEDProducts: CAST DESIGNERTM CAST ENGINEERTM STAMP DESIGNERTM STAMP ENGINEERTMAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  6. 6. About Distributor Application & objectives of C3P simulation Software Application Objectives• High/Low pressure die casting • Mold filling animations• Semi-solid casting • Solidification animations• Gravity sand & die casting • Solidification times & directions• Gravity tilt pouring • Shrinkage• Investment casting • Hot spots• Continuous casting• Centrifugal casting• Liquid stamping and Ladlingoperations Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  7. 7. CAST-DESIGNER BASIC An Expert System for High Pressure Die Casting gating system design to help designer and engineer make a reasonable die casting system in a quick way Designer application Includes gating system , overflow, cooling and venting system Standard alone software based on last Open CASCADE technology or fully integrated to common MCAD system, such as Pro-E, UG NX, SolidWorks etc. The design approach is much faster and simple compared with tradition CAD system and fully parametric Standard and special data exchanger for 3D CAD system and CAE system Short learning curve and enhance company design ability shortlyAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  8. 8. Application of CAST-DESIGNERHelp designer and engineer tomake a better casting systemdesign Guide by industrial knowledge database, better quality and more reasonable Much faster and simple compared with tradition CAD tools Easily modify and update designed dataProvide an express method tomodify the existed designAs pre-processor of CAE system todesign/re-design the castingsystem geometry with fullyparametric Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  9. 9. Main Features of CAST-DESIGNER• Standalone version and • Natural and stream line integrated version with fully design, i.e. from paper draft integrated to MCAD system to 2D vector to 3D design;• Start from 3D casting part in from inner gate, gate-runner existed solid model (MCAD to runner, sprue-runner and system) or STEP/IGES/STL absorber; format (standalone system) • All design of gating,• Powerful 3D gating system overflow, cooling and design with natural design venting system in the same concept, industrial know-how working environment with and knowledge industrial guide• Fully parametric design for • Data exchange capability gating and overflow system with CAD and CAE system with template support, no • Powerful, flexible, simple complex F-S relationship and easily to use, very short compared with CAD system learn curve Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  10. 10. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  11. 11. Natural Design of Gating in Cast-Designer 1 2 3 Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  12. 12. Design concept to 3D data in a quick way It is really hard for me to make a clear decision before I have a detail 3D casting system… No problem! Cast-Designer can do that in a few minutes … 1 2 3 Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  13. 13. Cast-Designer & CPI 30 min 1 hourCast-Designer Cast-Designer Basic CPI 15 min Cast-Designer & CPI Analysis helps make Cast-Designer Basic decision Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  14. 14. Cast-Designer & CPI 30 min 1 hourCast-Designer Cast-Designer Basic CPI 1 hour 15 min Cast-Designer Cast-Designer Basic CPI Designer have the opportunity to 15 min complete his design within 8 hours Cast-Designer Basic Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  15. 15. Make Better Gating System -1Gating system of Oil Panel.Designed by 5 years experience engineer.4 hours in UG NX. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  16. 16. Make Better Gating System -2Gating system of Oil Panel.Designed by 1 years experience engineer.1/2 hours in Cast-Designer..Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  17. 17. Make Better Gating System -3Section area was not designed well in the original design.Casting Zone was not correct in the original design.Speed ratio was not very well in the original design. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  18. 18. Filling process of different gating systemAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  19. 19. Filling process of different gating systemAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  20. 20. Filling process of different gating systemAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  21. 21. Filling process of different gating systemAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  22. 22. Filling process of different gating systemAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  23. 23. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  24. 24. Casting Design Advisor Gating System Design Advisor Casting Volume Fine turning (metal, mass, (Design finished) quality requirement) Gating & Overflow Sprue runner (estimate the mass (Nbs & section area Ratio of casting) Oyher parameters) Casting machine Gate / Runner (Design gate runner (select machine, ton, and runner, Nbs & Filling ratio, piston Dia.) section area) Speed Up Ratio Inner Gate (Increase ratio of Spure: (Nbs, section area) Runner :gate runner : inner gate)Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  25. 25. Casting Zone concept • It is a very useful method for multi inner gate design • The metal flow in all inner gates should balance, such as the similar max. flow distance • Inner gate area calculated by the flow mass and filling time① ② ③ • Save result as inner gate ④ format.The image The image The image The imagecannot be cannot be cannot be cannot bedisplay ed. Your display ed. Your display ed. Your display ed. Yourcomputer may computer may computer may computer maynot hav e enough not hav e enough not hav e enough not hav e enoughmemory to open memory to open memory to open memory to openthe image, or the the image, or the the image, or the the image, or theimage may hav e image may hav e image may hav e image may hav ebeen corrupted been corrupted been corrupted been corrupted Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  26. 26. Build in Draft Design Concept • Most effective way to bring out your design as natural thinking… • Flexible to discuss with teachers, colleagues, leads, customers • Design/Re-design/Modify in free style • Internal meeting & web meeting, co- design in different location • Suitable to complex part design • Support many picture formats: JPG, BMP, TIF etc. • Raster format as background • Vector format for snap with automatic converter from Raster • Advance adjustment tools for mappingAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  27. 27. Streamline Design Workspace Draft design • All functions of casting system design Gating system were summarized in one toolbar • Streamline design from the left to Overflow right or up to down to complete a design • Similar user interface to speedup the Cooling & Venting work affections and reduce learning curve Design check • Help new designer have a clear design image and guide the workAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  28. 28. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  29. 29. Kernel & User’s Interface of Cast-Designer • Build in OpenCascade • Build in OpenCascade technology, one of technology, one of the most famous the most famous CAD kernel CAD kernel • Module design style • Module design style to simple operation to simple operation • Powerful 3D CAD • Powerful 3D CAD function function • Advance 3D solid/ • Advance 3D solid/ surface capability surface capability • Full integration of • Full integration of CAD/CAE/CAPP CAD/CAE/CAPP • Powerful data • Powerful data exchanger exchanger Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  30. 30. Kernel & User’s Interface of Cast-Designer • 3D CAD & Mesh in the same working environment • Advance features for CAD & Mesh selection in the similar way • Full display control for both CAD & Mesh (WF/ Color/ Shade etc.) • Support a wide range element types (1D/ 2D/ 3D) • Complete mesh operation functions • Many advance mesh functions for Authorised Distributor: Auto-Design-Online defined application www.auto-design-online.com
  31. 31. Cast-Designer for MCAD • Cast-Designer build in the existed CAD system • Familiar working environment, save learning time • No data transfer problems. The system handle all the data automatically to avoid data lose • Better integration with design data management C SYSTEM AD SU R VER O S PPO T SI N capability Pro-ENGINEER 2000 ~ WF5 • Full function as UG NX 17 ~ NX 7 standard software SolidWorks 2004~ 2010 version and widely CAD version supportAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  32. 32. Different of standalone & MCAD version Casting System Couple to Couple to Start point Design CPI/CAE CAD/CAM Existed 3D CAD Same working Very good! OK! But need do part in STEP/ IGES environment. Same working some fine turning,STD /STL format. Special designed environment with (Boolean, fillet, Not recommended technology to full mesh functions. sew, partition etc.) to design a full speed up the Special technology Some function is casting from zero, casting system in meshing for time consuming if repair is possible. design. defects of CAD. the geometry is complex. Same as standard A plug in window in Possible, but Very good! 3D CAD software, it MCAD system limited to mesh No data lose andMCAD is used in industrial also with data function usually. can enjoy all fine for product & mould management. Except also with turning functions of design widely with Same interface Cast-Design CPI CAD system, and a lots of learning and function as for MCAD system sometimes it is material. standard version. together. more advance. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  33. 33. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  34. 34. Full Integrated CAX Environment• Complete CAD functions from basic • Full range mesh generation & primitives, Vertex, surface & solid operation functions, include 1D/2D/ generation to CAD transformation, 3D manual-Auto generation, mesh Boolean operation & Check. transformation & info. check. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  35. 35. Gating System Designer Overflow Workspace shock absorber Draft design Inner gate Gate runner Gating system Runner Overflow Sprue runner Cooling & Venting Piston Design checkAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  36. 36. Gating system design procedure Casting Design Advisor Inner gate & centre of piston location Casting-Zone analysis (if any) Runner, Gate-Runner trace define Detail parameter define and turning Overflow, cooling & venting design Design Check & EvaluationAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  37. 37. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  38. 38. Cast-Designer Working procedureThe image cannot be display ed. Your computer may not hav e enough memory to open the image, or theimage may hav e been corrupted. Restart y our computer, and then open the file again. If the red x stillappears, y ou may hav e to delete the image and then insert it again. Work Space / Part plane Easy to draft, snap, dimension CAD method or mesh method Draft Design Load draft from BMP, JPG, TIF Convert bitmap to vector Advance tools for CAD match Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  39. 39. Natural draft concept in Cast-Designer Load in draft as background (Raster format)Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  40. 40. Natural draft concept in Cast-Designer Load in draft and convert to vector objectsAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  41. 41. Gate System Design (General)The image cannot be display ed. Your computer may not hav e enough memory to open the image, or theimage may hav e been corrupted. Restart y our computer, and then open the file again. If the red x stillappears, y ou may hav e to delete the image and then insert it again. • Each design can be assigned Streamline design process to a project name for data manage, multi-plans and multi-versions is possible • Work plane and location could be set as general in one button and also possible to modify it in separate • Support gate system geometry operation to speed up design (translation, rotation and symmetry) • Support gate system template and data exchange (save, load, import, export) Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  42. 42. Gate System Design (General)The image cannot be display ed. Your computer may not hav e enough memory to open the image, or theimage may hav e been corrupted. Restart y our computer, and then open the file again. If the red x stillappears, y ou may hav e to delete the image and then insert it again. • Choose the type of shot machine from the data base • Choose type of chambers • Wide data base of the manufacturer • According to the machine, it will automatically consider the other required details e.g. piston dia, ton filling ratio etc. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  43. 43. Gate System Design (Inner Gate) • Similar interface for all components • 1 Object list, 2 Data table • 3 Properties, 4 Coordinates • 5 Function button 1 • Multi-objects support • WYSWYG (What You See, What You Get), both 2D and 3D preview 3 • Flexible coordinate adjusting • Online tips and area checking 4 2 5Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  44. 44. Gate System Design (Inner Gate) • Inner gate data management • Quick design transformation • Translation, Rotation, mirror • Online tips and section area checking, velocity vector preview • Online tens year industrial experience & know-how to guide the design • Filling velocity & filling time base on casting metal and wall thicknessAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  45. 45. Gate System Design (Inner Gate) • Advance filling time calculator suggested by NADCA. The filling time with a high accurate since it is also consider the quality requirement of casting products. • Ingate evaluation to help design/check inner gate based on casting metal and geometry, it is widely approved in real mould industry.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  46. 46. Gate System Design (Inner Gate) Online velocity vector preview bases on simple geometry calculation. It could be used to, Inner gate filling angle check Casting zone check Unfilled zone check Since this is a very rough evaluation it is recommended to have a detail CPI analysis for detail.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  47. 47. Gate System Design (Gate Runner) 1 • Very Similar interface as inner gate design • WYSWYG (What You See, What You Get), both 2D and 3D preview 3 • Online runner design wizard 4 2 5Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  48. 48. Gate System Design (Gate Runner) • Full parameters for complex design • User defined trace feature line • Sections, Start & last angle • Sections & sweep method, smoothing or not, automatic connectionAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  49. 49. Gate System Design (Gate Runner) Pre-defined gate-runner/runner: Straight sided, curve sided and tangential. Full parameters control and simple/fast setup.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  50. 50. Gate System Design (Gate Runner) Complete parameters for WL WR gate-runner: 2 parameters for draft angle (DraftL, O (X,Y, Z) DraftR), 2 parameters for D runner width (WL, WR); Draft Angle L Draft Angle R Triangle section is possible depend the input data (Angles & width). Flexible adjust tools for both coordinate and width.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  51. 51. Gate System Design (Gate Runner) Design Complex Gate Runner Trace Complex gate runner/runner trace could be designed by picking pre-defined curve directly. Parameters of start & end sections could be defined in setup wizard. Section Nbs. Could be assigned by user as the complex ratio of runner Multi gate runners could be connected automatically based on the geometry.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  52. 52. Multi-segments RunnerAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  53. 53. Powerful runner wizard and runner linkAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  54. 54. Example: Runner designAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  55. 55. Example: Runner designAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  56. 56. Gate System Design (Gate runner) 3D Gate Runner/ Runner Capability With full capability of 3D gate runner/ runner design. One-direction 3D runner (plan in width direction) could be designed directly as usual. Full 3D runner (it is also curved in width direction) could be designed as above then use ‘Extrusion’ to extend up/down surface then cut it in the parting plane (curved surface)Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  57. 57. Gate System Design (Gate runner) Example for fully 3D Gate Runner design The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again. The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again. again. Define parting Define the gating ‘Extrusion’ the runner surface, it is a 3D system as usual and cut it in parting surface (plan in width direction surface to obtain the of runner) final designAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  58. 58. Gate System Design (Runner design) • Very Similar interface and design method as gate runner • Suitable simple shape and long flow path (WL=WR) • Online runner design wizard Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  59. 59. Gate System Design (Runner design) Section Evaluation Useful tools to check the gate runner /Runner design, ensure the design is correct. Detail information of the section location, area and increase/ decrease ratio. Adjust the design/Dimension immediately and recheck the data again. Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  60. 60. Gate System Design (Cold Chamber) 1 4 Support cold chamber, hot chamber casting machine and no sprue runner design. 2 Full parameter for sprue-runner; Support multi sprue runner design WYSWYG. Online evaluation for casting process and machine selection. 3Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  61. 61. Gate System Design (Hot Chamber) 1 4 Support cold chamber, hot chamber casting machine and no sprue runner design. 2 Full parameter for sprue-runner; Support multi sprue runner design WYSWYG. Online evaluation for casting process and machine selection. 3Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  62. 62. Gate System Design (Spure Runner) Plunger Evaluation Machine selection Process parameterAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  63. 63. Gate System Design (shock absorber) 1 Full parameters for absorber; Support Multi group definition. WYSWYG. 2 Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  64. 64. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  65. 65. Overflow design (Standard design) Very effective and flexible way to design overflow system 1 Standardized, full parametric, flexible location and rotation Build in overflow type: rectangular, orbicular and wedge, pre-defined data template to speed up definition. Support multi group overflows with data management capability Design data operation (translation, rotation, mirror, extrusion …) Overflow data exchange (I/O) Support customization template 2Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  66. 66. Overflow design (Standard design) • Flexible method for overflow position and location (fix side or movable side or both side) • Design data export and import and support customized templateAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  67. 67. Overflow design (Non-Standard design) • To design non-standard overflow upon casting geometry or others • Define base plane profile of overflow as an edge or wire • Define the basic overflow parameters (depth, draft angle and extrusion direction etc.) • Define central line of overflow gate (line, gate width and depth) • Define the overflow location type (fix or movable half )Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  68. 68. Cooling channel design Pre-defined centre line for cooling channel (2D/3D Import or draft in Cast- Designer) Flexible 3D lines operation Section shape and dimension control Support multi channels and multi section area definitions, fully parametric design Automatically CAD Boolean operation Cooling channel advisor for channel length & diameter and HTC calculatorAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  69. 69. Cooling channel design Cooling Channel Calculator Cooling channel calculator to calculate cooling line length and diameter based on industrial approval formula Build in heat transfer coeff. (HTC) calculator Mould mass and cooling could be considered Heat affection rate could be consideredAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  70. 70. Venting channel design Pre-defined centre line for venting channel (2D/3D Import or draft in Cast- Designer) Section shape and dimension control Support multi channels and multi section area definitions, parametric design Automatically CAD Boolean operation Support draft angle and partition planeAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  71. 71. Venting block design Venting block design in die casting to support vacuum system; Full parameter design ; Flexible position and location control; Preview function, WYSWYG Design date export and import, support customized template Link with venting channel easilyAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  72. 72. Gate System Checking Section Checking Filling Ratio Casting Yield Shot Checking Checking the section area in defined cut direction for any 3D geometry Define sections number and distance of each section This checking is important and absolutely necessary for complex geometry, such as multi-runner with Boolean operation in different directionAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  73. 73. Gate System Checking Section Checking Filling Ratio Casting Yield Machine Shot Checking Selection Database with more than 200 machines and easily to expend more by user Select correct piston diameter and chamber length to achieve a Process reasonable filling ratio parameter Predict the 1st and 2nd speed to avoid chamber gas problem Calculate the position and time for critical accelerate point; Machine capability evaluation.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  74. 74. Gate System Checking Section Checking Casting yield checking to compare with industrial requirement Filling Ratio Predict locking force for machine selection Evaluate machine capability bases on Casting Yield part geometry, casting metal and product quality requirement Shot CheckingAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  75. 75. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  76. 76. Cast-Designer result data • Design data was a set of solid components assigned by defined name • Solid components were not combined together, it could be done by user if necessary • It is possible and often for initiation design: CAD overlay, intersection, tin gaps … it could be treated only after the design plan was confirmed (time Useful tools for geometry fine turning consuming sometimes ) • Cast-Design provides a set of tools to combine CAD Sew Fillet Chamfer Partition Glue the objects and fineBoolean operation turning the design Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  77. 77. Cast-Designer result (Geometry turning) Prepare data for CPI/CAE Analysis • Unnecessary to fuse solid components, only select the ‘Multi domain’ option in fast meshing • Make fillet for big dimension which may affect the metal flow (i.e. sprue runner), unnecessary for small fillet Initial design Prepare data for CAD modeling • Fuse solid components is necessary usually, also ask to sew the surface for same surface • Make fillet is necessary and it is time consuming some times • It is always suggest to export the gating, overflow and cooling system in STEP format to MCAD system for geometry combine andGeometry turning fillet or select Cast-Designer MCAD version.Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  78. 78. Cast-Designer Data Exchange CAD General CAD General CAE CAD General System CAE System STEP STL Cast-Engineer STL IGES DXF Ansys Patran BREP Pro-CAST Ideas (UNV) Nastran OFF CAD Advance CAM System CAM SystemCATIA UG STLPro-E SolidWorksParaSolid Extra license required Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  79. 79. Export design data to other CAD system• The design data of Cast-Designer could be exported to other CAD system in 3D Solid objects directly • Support export format: STEP, IGES, BREP • The recommended export formats for gating system are STEP or BREP, both types file have best geometry quality • It is recommended to export all components in one STEP file without Boolean operation• Notice for exporting Cast-Designer to a sole solid/part CAD system – Please select sole solid/part than assembly,then the system will carry out Boolean operation for all the components automatically and get a sole part (i.e. PRO-E, CATIA etc.) – System recognizes all the solids and convert to multi files with one file one solid, the user need load one of the above file and insert the others one by one, after that the system will carry out Boolean operation automatically and get an one sole part (i.e UG NX, SolidWorks) Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  80. 80. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  81. 81. Cast-Designer SnapshotCooling feature lineAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  82. 82. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  83. 83. Couple Cast-Designer with simulation software• What CAE can do? – Bases on Input data, provides output result – Detail casting process information: metal filling, solidification, stress etc. What CAE can not do? – Modify the existed model geometry directly – Fast modify the existed design plan as CAE result• Cast-Designer can couple to any CAE system as a pre- process for casting system design or modification, whatever FEM or FDM/FVM code. • Cast-Engineer, MAGMA, Pro-CAST, Flow3D, AnyCasting, QUICKCAST, NOVACAST, JSCAST … • Supports STEP/IGES/STL and many mesh formats Authorised Distributor: Auto-Design-Online www.auto-design-online.com
  84. 84. www.c3p-group.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com Auto-Design-
  85. 85. Major Benefits of CAST-DESIGNER Very fast design speed General design time in Cast-Designer: Standard casting Ten minute to one hour Complex 3D partition surface 1~2 hour Easy to use Streamline design method Similar interface for all components Full parametric design, pre-defined template Natural design style Natural design style, draft design approach Support multi design plansAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  86. 86. Major Benefits of CAST-DESIGNER Fully CAD/CAE/MCAD integration CAD Import/export (STEP, IGES, STL) CAM export (STL) MCAD version built in CAD environment Design checking and evaluation Online guide and wizard Special tools for design checking and evaluation Easily customization Design database generation and customizationAuthorised Distributor: Auto-Design-Online www.auto-design-online.com
  87. 87. Contact THANK YOU! For any further query please contact us Email: info@auto-design-online.com SKYPE: autodesignonline Web: www.auto-design-online.comAuthorised Distributor: Auto-Design-Online www.auto-design-online.com

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