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servo press P2113 BA for press fit

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Servo press with process monitoring catalogue used for press fit components in quality, to reduce scrap cost and avoid defects and abnormalities. Useful for six sigma quality control

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servo press P2113 BA for press fit

  1. 1. SERVO PRESS P2113­BA
  2. 2. Servo press P2113 BA Perfection in press fit operation 2 Introduction Auloma servo presses are suitable for all kinds of applications where is required a production quality with zero defects, an high level of flexibility and look also to energy cost saving. Our servo presses are used in several of industrial automated processes as: press fit, joining and forming. P2113­BA is a must to control industrial processes thanks to the precise force sensor embedded in the tool holder capable to detect any force variation during the press fit operation.The brushless motor own a 17 bits BiSS absolute encoder to provide an high resolution of the ram position. Through this two measure system the software APM ( Auloma Process Monitoring), installed in the servo drive, can controll your press fit operation in run. The press design is developed to provide a ram re- peatability less of <0.01 mm and can working in compression and derated in tension. The modules are tailored for working in a load range of 5kN to 100kN and the performances can be sized according the customer needs. The frame is steel composed, the slide surfaces of anti twist ram are hardened for guarantee stiffness and avoid a backlash by wear. The motor power is transmitted to the ball screw by a joint coupling without backlash. All P2113-BA servo presses series, thanks to many threaded holes, could be mounted on flange or in wall and is possible in horizontal or vertical position. Operation System P2113-BA series consist in a range of precise robust presses where is possible analyse in run the press process through the sensors mounted in the device. A strain gauge force sensor integrated in the tool holder and an absolute encoder transmit their output signal syncronised to the servo drive with Built-In PLC. The si- gnals are analysed by the APM-BA here installed. The APM-BA software, further executing the process analysis, manage also the press cycle included the recipes with all working paraters that can be customised according the exigences of the workpiece. To program the working recipes it is necessary use the APM-PC toll kit, a software tool compatible with the MS Vista operative system or later version and through the Ethernet interface is possible program the press by three differents press fit operations: press to force, press to absolute position, press to relative position. Process Monitoring The APM-BA process monitoring software allow to set up 6 zone of force off-set in part or on the entire press stroke. This force off-set wrapping the analysis waveform between a minimum and maximum force value that represent the admisible force limits of your process. The analysis is based on the capability of the process to be repeatable inside the force tolerance limits. In each case where the process won't be repeatable the Force VS Distance measured will be out the tolerance limits and a warning signal will be sent to the user's PLC.
  3. 3. Servo press P2113 BA Perfection in press fit operation 3 Our Design BUSHING IN COPPER ALLUMINIUM ALLOY WITH GRAPHITE INSERTIONS HIGH LOAD BALL SCREW TO HAVE A SPINDLE EXTENDED LIFE ANTI TWIST RAM IN PHOSPHOUROS BRONZE OVERSIZED THRUST ROLLER BEARING FOR EXTENDED LIFE JOINT COUPLING WITH ZERO BACKLASH RAM HARDENED WITH ANTI GRIP THREATMENT WIPERS AND SEAL FOR COMPLETE SEALING BODY PRESS HARDENED WITH ANTI GRIP THREATMEN BRUSHLESS MOTOR WITH ABSOLUTE ENCODER 17 BITS SATELLITE GEARBOX WITH <3 or <5 ARCMIN OF BACKLASH
  4. 4. Servo press P2113 BA Perfection in press fit operation 4 Our Reliability The Auloma P2113-BA servo presses mount ball screws with nut preloaded that own a dynamic capacity superior than the competitors. In the market are available many servo presses with a life of the ball screw around the 10 millions of cycles. Auloma servo press, according the definite drive profile, can perform for >10 millions of cycles. Our servo presses mount ball screws with a static load of 6 fold the working load and a dynamic load 3 fold the working load. Thanks to the ball screw endurance the management costs ofAuloma servo press will be the half than our competitors cost. Auloma is specialised in tailor made servo presses. Our product range can provide servo press with ball screw life extended until 20'000 hours or more of working life. Ball Screw Life Diagram Auloma Servo Press 20 millions of cycles Competitors 10 millions of cycles All ball screw are ground and the execution standard is made according the standards ISO P3 in pitch deviation. On request the P2113­BA can be executed with pitch deviation more precise according the ISO standards P1 Force Sensor In P2113-BA is mounted a strain gauge force sensor capable to measure the minimum variation of the force applied on the ram. The high stiffness of our spindle avoid force dispersion caused by elastic parts deformations. In this way we can transmit the minimum thrust reaction on the force sensor.
  5. 5. Servo press P2113 BA Perfection in press fit operation 5 DISPLACEMENT (X) FORCE (Y) PROCESS ANALYSIS START AND STOP AND OK OR NOK PARTS COMMUNICATION I/O MAIN PLC ( MACHINE EQIPMENT ) MASTER CURVE VIEW PRESS SETUP PROCESS MONITORING SETUP COMMUNICATION ETHERNET TCP/IP ETHERNET SWITCH APM PC TOOL SERVO PRESS NOTEBOOK INDUSTRIAL PC PROCESS ANALYSIS AND PROGRAM SERVO DRIVE WITH BUILT-IN PROCESS MONITORING PRSS PROGRAMS COMMUNICATION digital I/O System Diagram COMMUNICATION digital I/O COMMUNICATION ETHERNET TCP/IP System diagram valid for the follow presses: • P2113-0200-250-BA • P2113-0250-250-BA • P2113-0500-200-BA • P2113-0500-250-BA • P2113-0600-325-BA • P2113-1000-325-BA
  6. 6. Servo press P2113 BA Perfection in press fit operation 6 DISPLACEMENT (X) FORCE (Y) PROCESS ANALYSIS START AND STOP AND OK OR NOK PARTS COMMUNICATION I/O MAIN PLC ( MACHINE EQIPMENT ) MASTER CURVE VIEW PRESS SETUP PROCESS MONITORING SETUP COMMUNICATION ETHERNET TCP/IP ETHERNET SWITCH APM PC TOOL SERVO PRESS NOTEBOOK INDUSTRIAL PC PROCESS ANALYSIS AND PROGRAM SERVO DRIVE WITH BUILT-IN PROCESS MONITORING PRESS PROGRAMS System Diagram COMMUNICATION digital I/O System diagram valid for the follow presses: • P2113-0050-150-BA • P2113-0050-200-BA • P2113-0100-200-BA • P2113-0100-250-BA • P2113-0200-200-BA
  7. 7. Servo press P2113 BA Perfection in press fit operation 7 Process Monitoring APM­BA How do you determine the quality of your parts? In contrast to conventional practices of inspecting the finished part for defects, our system can combine the encoder feedback with the analogue force signals. The system receives the necessary data to monitor the process and provides the capability to create a warning system. Our systems has the capability of measuring the process variation during production, thus detecting problems at the source before they become quality issues, thanks to the capability of combined control of the two parameters Force vs Displacement. Comparisons can now be made with the waveforms generated by a masterpiece saved in the systems memory. This information is very important because this waveform rappresent a mathematical model of your quality standards. In other words if an acceptable process is known, our system can be calibrated to repeat the known process and produce parts that conform and the process is verifiably consistent and repeatable. A constant control of Force vs Displacement indicates that the resulting part has been produced according to the previously verified acceptable part. By continuously monitoring the measurement parameters of the servo press, it is possible to detect variances that can mean the process is no longer quality capable. Catching defects at the source gives manufacturers the confidence that only good parts are shipped to their customers. The Software The APM software is developed to monitoring industrial applications as pressing or joining. This application is very common in several industries. Press fit monitors, measure two magnitudes, Force versus distance to cheek if the processed parts has made according the quality standard. APM is a basically process monitoring developed for all users that want reduce the scrap cost, seek the defects and individuate the process abnormalities. Auloma APM process monitoring is particularly useful for which users that want operate according standards ISO/TS 16949. The software is very flexible and can be set without efforts in both environments, press motion set-up and process monitoring force off-set management. The process monitoring analyse in real time the cycle execute by the press ram. The press ram can be moved by a specific program, developed according the user exigences . In each cycle, the waveform obtained by the process analysis could be checked by an force off-set envelope. The APM - Tool kit allow a complete management of the data analysis. The toll kit can be installed on a notebook or on an industrial PC. Press to abslolute position Press to relative position Press to force Programs Preconfigured Available
  8. 8. Servo press P2113 BA Perfection in press fit operation 8 Software Features Press Programs APM-BA has as default three press programs: • press to force • press to absolute position • press to relative position By the APM-PC toll kit it is possible, through the Ethernet connection, set up each program with the appropriate parameters and save all in the servo drive. The servo drive programmed can perform the press fit operations as your requirement Curves View In APM-BA it is possible assign six off-set force value in each part stroke of the recipe. The six off-set force limits could be set continuosly to create an envelop, separated to have six different boxes or a mixing of boxes and envelope. This capability allows to draw some maximum and minimum force limits to monitor the force behaviour during the press fit operations. Data Analysis The APM-BA analyse each cycle and through a discrete output provide to the user's PLC the analysis result OK or NOK, All data of each analysis in CSV format can be saved through the Ethernet connection by an hosted PC. Here the data analysis could be managed by ERP or others tools as SPC (Static Process Control).
  9. 9. Servo press P2113 BA Perfection in press fit operation 9 Correct Assembly Parts Missing Part Excessive Distance Insufficent Distance Incorrect Insertion Incorrect Part Incorrect Orientation Monitor every machine production cycle for process variance, and detect changes in the process before they become quality issues Advanced signature analysis algorithms combined with the force versus position ensures the highest level of discrimination between good and defective products Graphically display the process signature profile Network Interface Simple installation Scrap cost reduction Automotive powertrain Automotive components Appliances Electronics Electromechanic OEM Whire Whatches Defence Areonautics Medical Weapons Hydraulic Heart Mover Energy Cracked Parts Example of rusted part detection. The rust increase the contact friction and the insertion force increase and goes out the right values. Three different press fit program programmable Infinite recipes stored in your PC thanks to the APM-PC tool Data analysis can be downloaded by Ethernet network to an hosted PC in CSV format Graph points (force and position values) visible by APM-PC tool on hosted PC Six off-set force value for control the Forve VS Displacement waveform Defects Detected Industries Process Monitoring Benefit Process Monitoring Features
  10. 10. Servo press P2113 BA Perfection in press fit operation 10 Applications Assembly / Press fit Inserting / Fasteners Rivetting / Flaring Punching / Piercing Coining / Marking Clamping / Tensioning Pressing / Compressing Bending Spring Testing Crimping Straightening Nowadays in many industries it is very important improve the quality. Standard quality as ISO 9000 influence all process level in the productive plant and forcing the industries in a continue improvement. Industries as Automotive has developed a certification such as ISO/TS 16949 with standards more restrictive than the ISO 9000 and this to obtain a supply chain, Tier 1 and Tier 2, capable of provide goods with a low percentage of defects. The goal is one in which 99.99966% of the products manufactured are statistically expected to be free of defects (3.4 defects per million). The benchmark to obtain these performances needs of a system capable to provide all data necessary to produce an assessment of the process. Auloma Process Monitoring APM for servo press is an instrument of measure and control developed to monitoring the production in run and seeking defects and abnormalities of produced parts. The mathematical model (Force vs Displacement) obtained thanks to APM can monitoring continuously the production and can register each variation. This capability further to seeking the defected parts can provide the variation of efficiency in the productive line and also in the servo press. For Industries gather informations in short time about productive processes is a fundamental resources in cost saving. As SIX-Sigma tools teach that the best way to enhance the quality process is a reduction of defects and of waste. The use of our device APM is a valid instrument to obtain the SIX-Sigma target in all applications that need of a continuos feedback values of Force and Position.
  11. 11. Servo press P2113 BA Perfection in press fit operation 11 Servo Press Features and Benefits Features • Grund ball screw execute according stantard ISO P3 • Ball screw nut pleloaded without axial backlash • Ball screw nut with dynamic load at list 3 fold the press thrust value • Ball screw nut with static load at list 6 fold the press thrust value • Ram repeatability <0.01 mm (A) • Strain gauge force sensor embedded in the tool holder • Force measure accuracy ±0.35% the Full Scale • Oversized Axial Thrust Roller Bearings • High stiffness spindle to reduce the compressive deformations • Process monitoring integrated in the servo drive • PC- Software tool for friendly press set-up • Data analysis available in CSV format for SPC (A) At the same working load and at the same thermal steady state Benefits • Very precise mesuring system • Real time process monitoring • Products defect and process abnormalities detected in run • Scrap cost reduction • Communication with all kind of PLC through discrete I/O • Communication with all kind of PC through discrete Ethernet TCP/IP • Servo press and process monitoring set-up don't need any experince in PLC programming • Maintenance cost lesser than an hydraulic unit • Energy cost per year lesser than an hydraulic unit
  12. 12. Servo press P2113 BA Perfection in press fit operation 12 Calibration set Before and After Purchase Our portfolio of services is at your disposal from the day you make the first contact. Long before you even think about buying a servo press we provide essential support in the form of advice, engineering and test measurements. A wealth of services, from simple hotline inquiries to comprehensive maintenance agreements, is also opened up after purchase if you decide to choose one of our proposal for calibration and maintenance In Our Place or Yours We provide our services at the point of need. On your premises or your customer's site, in one of our Training Centers, or in one of our production facilities – whatever makes sense as the most efficient option for you. Test Equipment Auloma provides a calibration set to verify the efficency of the servo press. The kit is composed by: •Reference sensor •Analysis unit for reference sensor with display and other functions for reference sensor maintenance •Interface cable •Factory calibration report or Qrics ISO 17025 certifi- cations (extra charge) Calibration Good Practices Established quality guidelines necessitate regular calibration of your sensors and measuring instru- ments. Calibration determines the relation between the measured value and a reference value. The measuring equipment used for calibration is traceable to national measurement standards and subject to internationally harmonized quality assurance. Cheek in calibration certificates document the values measured during calibration and the conditions under which it is carried out. Use this value to verify the effi- cency of your servo press. The calibration is a fundamental maintenance ope- ration to due in intervals basically at the responsibility of the user and depends on how often the produced workpieces are used and the extent to which they affect safety. Calibration Service in customer's plant provided by Auloma ensures force calibration can be performed on the spot with minimum downtime – whether this is in production, development or the test facility. Test Equipment
  13. 13. Servo press P2113 BA Perfection in press fit operation 13 Scope of Delivery Servo Press Module Strain gauge force sensor embedded in the tool holder Brushless motor without holding brake Absolute encoder multiturn 17 bits BiSS integrated in the brushless motor Servo Drive ABB Servo drive with built in PLC Software APM-BA installed in the PLC memory Memory card Force Sensor Amplifier Output ±10V Zero adjustment Shunt calibration Gain and Span Adjustment Shilded Cable Set Force sensor cable 3 mt Motor power cable ready made 5mt Motor encoder cable ready made 5mt APM PC Tool APM PC tool kit for MS Windows compatible from Vista and later versions Tool for the press program Tool for process monitoring program Force vs Displacement Graph viewer Scope of Delivery available for the follow servo pres- ses: • P2113-0050-150-BA • P2113-0050-200-BA • P2113-0100-200-BA • P2113-0100-250-BA • P2113-0200-200-BA Note: the force sensor amplifier rappresented in the picture could be different than the device supplied
  14. 14. Servo press P2113 BA Perfection in press fit operation 14 Scope of Delivery Servo Press Module Strain gauge force sensor embedded in the tool holder Brushless motor without holding brake Absolute encoder multiturn 17 bits BiSS integrated in the brushless motor Servo Drive ABB Servo drive with built in PLC Software APM-BA installed in the PLC memory Memory card I/O Module Expansion Digital input ports Digital outpoy ports Ethernet TCP/IP interface Force Sensor Amplifier Output ±10V Zero adjustment Shunt calibration Gain and Span Adjustment Shilded Cable Set Force sensor cable 3 mt Motor power cable ready made 5mt Motor encoder cable ready made 5mt APM PC Tool APM PC tool kit for MS Windows compatible from Vista and later versions Tool for the press program Tool for process monitoring program Force vs Displacement Graph viewer Scope of Delivery available for the follow servo pres- ses: • P2113-0200-250-BA • P2113-0250-250-BA • P2113-0500-200-BA • P2113-0500-250-BA • P2113-0600-325-BA • P2113-1000-325-BA Note: the force sensor amplifier and the I/O module expansion rappresented in the picture could be diffe­ rent than the devices supplied
  15. 15. Servo press P2113 BA Perfection in press fit operation 15 Nominal Thrust kN 5 Nominal Input Voltage 3Ø Vac 230 Nominal Pull Force kN 3.5 Stroke mm 150 Nominal Ram Speed mm/s 100 Ram Acceleration m/s^2 0.666 Dwell Time at Nominal Thrust s 4 Resolution m 0.02 Ram Repeatability < mm 0.01 Weight Kg 36 Admissible Tool Weight Kg 17 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 105 Maximum Input Voltage 3Ø Vac 250 Nominal Output Current A 3 Peak Output Current A 6 Nominal DC Bus Voltage VDC 321 Output Frequency Hz 0 - 2000 Dimensions VxH mm 82x180 Dimension Depth mm 157 Weight Kg 1.5 Protection Class IP 20 NO.1 Ethernet Interface NO.1 Ethercat Interface NO.10 Digital Input NO.6 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 kN 7.3Force Sensor Capacity ± -0050-150-
  16. 16. Servo press P2113 BA Perfection in press fit operation 16 Nominal Thrust kN 5 Nominal Input Voltage 3Ø Vac 230 Nominal Pull Force kN 3.5 Stroke mm 200 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.05 Ram Repeatability < mm 0.01 Weight Kg 45 Admissible Tool Weight Kg 11 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 105 Maximum Input Voltage 3Ø Vac 250 Nominal Output Current A 3 Peak Output Current A 6 Nominal DC Bus Voltage VDC 321 Output Frequency Hz 0 - 2000 Dimensions VxH mm 82x180 Dimension Depth mm 157 Weight Kg 1.5 Protection Class IP 20 NO.1 Ethernet Interface NO.1 Ethercat Interface NO.10 Digital Input NO.6 Digital Outut NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 -0050-200- Resolution kN 7.3Force Sensor Capacity ±
  17. 17. Servo press P2113 BA Perfection in press fit operation 17 -0100-200- Nominal Thrust kN 10 Nominal Input Voltage 3Ø Vac 230 Nominal Pull Force kN 5 Stroke mm 200 Nominal Ram Speed mm/s 130 Ram Acceleration m/s^2 0.866 Dwell Time at Nominal Thrust s 4 m 0.02 Ram Repeatability < mm 0.01 Weight Kg 99 Admissible Tool Weight Kg 37 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 105 Maximum Input Voltage 3Ø Vac 250 Nominal Output Current A 9 Peak Output Current A 18 Nominal DC Bus Voltage VDC 321 Output Frequency Hz 0 - 2000 Dimensions VxH mm 82x180 Dimension Depth mm 157 Weight Kg 1.55 Protection Class IP 20 NO.1 Ethernet Interface NO.1 Ethercat Interface NO.10 Digital Input NO.6 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 19Force Sensor Capacity ±
  18. 18. Servo press P2113 BA Perfection in press fit operation 18 -0100-250- Nominal Thrust kN 10 Nominal Input Voltage 3Ø Vac 230 Nominal Pull Force kN 5 Stroke mm 250 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.04 Ram Repeatability < mm 0.01 Weight Kg 113 Admissible Tool Weight Kg 53 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 105 Maximum Input Voltage 3Ø Vac 250 Nominal Output Current A 9 Peak Output Current A 18 Nominal DC Bus Voltage VDC 321 Output Frequency Hz 0 - 2000 Dimensions VxH mm 82x180 Dimension Depth mm 157 Weight Kg 1.55 Protection Class IP 20 NO.1 Ethernet Interface NO.1 Ethercat Interface NO.10 Digital Input NO.6 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 19Force Sensor Capacity ±
  19. 19. Servo press P2113 BA Perfection in press fit operation 19 -0200-200- Nominal Thrust kN 20 Nominal Input Voltage 3Ø Vac 230 Nominal Pull Force kN 5 Stroke mm 200 Nominal Ram Speed mm/s 100 Ram Acceleration m/s^2 0.800 Dwell Time at Nominal Thrust s 4 m 0.02 Ram Repeatability < mm 0.01 Weight Kg 96 Admissible Tool Weight Kg 50 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 105 Maximum Input Voltage 3Ø Vac 250 Nominal Output Current A 6 Peak Output Current A 12 Nominal DC Bus Voltage VDC 321 Output Frequency Hz 0 - 2000 Dimensions VxH mm 82x180 Dimension Depth mm 157 Weight Kg 1.50 Protection Class IP 20 NO.1 Ethernet Interface NO.1 Ethercat Interface NO.10 Digital Input NO.6 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 29Force Sensor Capacity ±
  20. 20. Servo press P2113 BA Perfection in press fit operation 20 -0200-250- Nominal Thrust kN 20 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 5 Stroke mm 250 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.03 Ram Repeatability < mm 0.01 Weight Kg 125 Admissible Tool Weight Kg 34 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 10 Peak Output Current A 30 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 29Force Sensor Capacity ±
  21. 21. Servo press P2113 BA Perfection in press fit operation 21 -0250-250- Nominal Thrust kN 25 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 11 Stroke mm 250 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.03 Ram Repeatability < mm 0.01 Weight Kg 138 Admissible Tool Weight Kg 51 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 10 Peak Output Current A 30 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 29Force Sensor Capacity ±
  22. 22. Servo press P2113 BA Perfection in press fit operation 22 Nominal Thrust kN 50 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 23 Stroke mm 200 Nominal Ram Speed mm/s 100 Ram Acceleration m/s^2 0.666 Dwell Time at Nominal Thrust s 4 m 0.02 Ram Repeatability < mm 0.01 Weight Kg 213 Admissible Tool Weight Kg 120 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 10 Peak Output Current A 30 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 98Force Sensor Capacity ± -0500-200-
  23. 23. Servo press P2113 BA Perfection in press fit operation 23 Nominal Thrust kN 50 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 23 Stroke mm 250 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.03 Ram Repeatability < mm 0.01 Weight Kg 274 Admissible Tool Weight Kg 110 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 16 Peak Output Current A 46 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 98Force Sensor Capacity ± -0500-250-
  24. 24. Servo press P2113 BA Perfection in press fit operation 24 -0600-325- Nominal Thrust kN 60 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 60 Stroke mm 325 Nominal Ram Speed mm/s 200 Ram Acceleration m/s^2 1.333 Dwell Time at Nominal Thrust s 4 m 0.03 Ram Repeatability < mm 0.01 Weight Kg 417 Admissible Tool Weight Kg 100 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 20 Peak Output Current A 60 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 98Force Sensor Capacity ±
  25. 25. Servo press P2113 BA Perfection in press fit operation 25 -1000-325- Nominal Thrust kN 100 Nominal Input Voltage 3Ø Vac 400 Nominal Pull Force kN 100 Stroke mm 325 Nominal Ram Speed mm/s 133 Ram Acceleration m/s^2 0.888 Dwell Time at Nominal Thrust s 4 m 0.03 Ram Repeatability < mm 0.01 Weight Kg 459 Admissible Tool Weight Kg 70 Operating Temperature range C° 0 - 40 Protection Class IP 62 Minimum Input Voltage 3Ø Vac 200 Maximum Input Voltage 3Ø Vac 480 Nominal Output Current A 20 Peak Output Current A 60 Nominal DC Bus Voltage VDC 560 Output Frequency Hz 0 - 4000 Dimensions VxH mm 165x467 Dimension Depth mm 224 Weight Kg 10 Protection Class IP 20 NO.1 Ethernet Interface TCP/IP NO.2 Ethernet interface ( Ethercat/Powerlink) NO.6 Digital Input NO.4 Digital Output NO.2 Analogl Input ±10V @ 12 bit NO.1 Analogl Output ±10V @ 12 bit Servo DriveServo Press Module Force Mesuring VDC 10 Linearity Error ± %FS 0.35 Output Signal ± Supply Voltage Range VDC 18 - 32 Resolution kN 147Force Sensor Capacity ±
  26. 26. Servo press P2113 BA Perfection in press fit operation 26 How to Order P2113 ­ XXX 3XXXX ­ ­ X X ­ BA Thrust 5 kN = 0050 10 kN = 0100 20 kN = 0200 25 kN = 0250 50 kN = 0500 60 kN = 0600 100 kN = 1000 Standard Stroke 200 mm = 200 250 mm = 250* 325 mm = 325** Available Stroke 100 mm = 100 125 mm = 125 150 mm = 150 175 mm = 175 225 mm = 225* 275 mm = 275** 300 mm = 300** 350 mm = 350** PLC Communication I/O Standard = 0 I/O + Ethernet Modbus = 6 Brake Without = 0 With = 1 Auloma Holding S.r.l. Address: Via Mussolina 1074 - 40018 San Pietro in Casale ( BO) ITALY T. +39 051 81 82 85 info@auloma.com www.auloma.com 2015-05-11- Rev. 02 - P2113-BA-MMXV © Auloma Holding S.r.l., all rights are reserved. It is prohibited to use text or immages from this documentation, in whole or in part, without written permission. All products are subject to technical change without notice. Liability for printing errors in the technical data is excluded. * Stroke not available for presses P2113-0050-xxx-BA ** Stroke not available for presses P2113-0050-xxx-BA, P2113-0100-xxx-BA, P2113-0200-xxx-BA, P2113-0250-xxx-BA

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