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Morarjee Mills installs Walchem’s automated pH controller

Faced with difficulties of maintaining accurate pH manually, Morarjee Mills decided to try Walchem’s online pH controllers. The results were just overwhelming
* Accurate pH balance
* Automatic chemical dosing
* Improved productivity, and
* Consistent fabric quality
– it made all the difference!

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Morarjee Mills installs Walchem’s automated pH controller

  1. 1. 1 Morarjee Mills gets consistent fabric quality with Walchem controllers
  2. 2. 2  A leading player in the premium cotton shirting fabric and high fashion printed fabric segments  Subsidiary company – Integra Apparels and Textiles Limited, specialises in woven tops, casual shirts and readymade garments for women  Both companies sell their products globally and are extremely quality conscious About the Brand – Morarjee Mills
  3. 3. 3 Bleaching Process Demineralise @ 50ºC for 10 minutes Bleaching @ 110ºC for 20 minutes Hot wash @ 70ºC for 10 minutes Remove residual peroxide @ 50ºC for 10 minutes Cold wash Add chemicals at room temperature CRITICAL AREA Precise pH balance required Next process
  4. 4. 4 Bleaching Process – Challenges Maintaining pH manually leads to:  Process and production delays  Inaccurate recipes  Improper cleaning of fabric  Extra man-hours  Wastage of expensive chemicals
  5. 5. 5 A.T.E. Solution Walchem fully automatic ‘online’ pH controller with a dosing skid
  6. 6. 6 A.T.E. Solution – Benefits Morarjee Mills happy with the benefits derived with Walchem ‘online’ pH controllers  Continuous monitoring of pH levels  Accurate online chemical dosing  Consistency of fabric quality  Saving of expensive chemicals  Increase in productivity  Fully automated operation
  7. 7. 7 THANK YOU