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Now Resin Dispersion are made in India

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Use our Resin Disoersions and Boost the Properties of Water Borne Adhesives & Coating. Save our plant adopt water borne , go green Technology

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Now Resin Dispersion are made in India

  1. 1. 2/11/2020 1 Presented by
  2. 2. 2/11/2020 2 Presented by
  3. 3. 2/11/2020 3 Presented by
  4. 4. 2/11/2020 4 1. Acrylic PSA , meant for BOPP Packaging Tape application or Natural Rubber Latex , De Protenised and 2. Blend the same with , Our Innovative , Resin Dispersions , ( Import Substitute ) , and Produce a High Peel , High Shear , Water Borne PSA , for many applications 3. Save the environment 4. Contribute to go green Movement of Govt. of India , by eliminating the Air, Soil and noise pollution
  5. 5. • Compound WB Acrylic PSA . for specialty Tape applications in HVAc , Construction and automobile sector. • A study of different Resin Dispersion in WB PSA • study maximum level of Resin dispersion loading • study most suitable dispersions for the balance of adhesive strength ( peel, shear and tack ) • Study improvement in shear str. and bonding str. with low surface energy substrates 2/11/2020 5 Background
  6. 6. 2/11/2020 6 Advantages 1. Enhanced properties , comparable with Solvent Borne PSA’s 2. Ease of blending or compounding , no need of expensive equipment like Rubber Mill , sigma mixer etc., 3. Cost saving of 20-30 % as compared to SB PSA”s 4. Eco friendly , no health hazards 5. No fire hazards
  7. 7. 2/11/2020 7 Applications 1. Foam conversion 2. Foil conversion 3. Conversion of sheet feed substrates , like elastomeric foams , leather , insulation panels etc., 4. masking
  8. 8. 2/11/2020 8 Coating Parameters Adhesive Dry wt . 35- 40 gm / sq.mtr Coating method Myer Gravure For porous substrates ( Fabrics ) , Foil and foams Comma For film/ paper based self wound tapes Coating substrate Silicone coated liner / Direct on substrate Curing Temperature 120 deg C Line Speed 25 meters / m to 60 meters/m
  9. 9. • keeping constant levels of WB PSA , rheology modifier external X link agent • compound resin dispersions at different levels. • Study the adhesive strength with help of graphs. 2/11/2020 9 Details
  10. 10. Ingredient Parts per Hundred WB PSA ( 60 % solids ) 100 Rheology Modifier 1 Resin dispersion 20 to 60 Aliphatic poly isocyanine X link agent 1 2/11/2020 10 Base Formulation
  11. 11. Property Value Unit Solids content 60 % pH Value 8 - 9 Viscosity < 1000 mPa s Glass Transition temperature -42 Deg C Density 1.03 G / c. cm Min. film forming temp < 0 Deg C 2/11/2020 11 RM Specifications
  12. 12. Property Value Unit color Light yellow Boiling point 89 Deg C Flash point 230 Deg C Density 1.05 G / c. cm 2/11/2020 12 RM Specifications
  13. 13. Property Value Unit color pale yellow solubility Water dispersible Flash point 163 Deg C 2/11/2020 13 RM Specifications
  14. 14. Resin Softening Point 97 – 103 C Resin Content 48 – 51 % Total Solids 48 – 51 % Viscosity Brookfield spindle 2 @ 30 rpm 1000 cps max. ( 400 – 900 typical ) pH 8 – 10 Appearance White to cream color milky liquid Odor Pleasant , faint ammonia cal / xylene Xylene content Max. 4% Particle size 1 – 3 microns Dried film on glass Clear , tacky, brittle Compatibility Polymer types : Nat Rubber , Syn Rubber SBR , Acrylics, Thermoplastic Rubber and EVA 2/11/2020 14 RM Specifications
  15. 15. Resin Softening Point 65 – 75 C Resin Content 48 – 51 % Total Solids 48 – 51 % Viscosity Brookfield spindle 2 @ 30 rpm 1000 cps max. ( 400 – 900 typical ) pH 7 Appearance White to cream color milky liquid Dried film on glass Clear , tacky, brittle Compatibility Polymer types : Nat Rubber , Synthetic Rubber SBR , Acrylics, Thermoplastic Rubber and EVA 2/11/2020 15 RM Specifications
  16. 16. Resin Softening Point 65 – 75 C Resin Content 54 – 56 % Total Solids 54 – 56 % Viscosity Brookfield spindle 2 @ 30 rpm 1000 cps max. ( 400 – 900 typical ) pH 7 Appearance White to cream color milky liquid Dried film on glass Clear , tacky, brittle Compatibility Polymer types : Nat Rubber , Syn Rubber SBR , Acrylics, Thermoplastic Rubber and EVA 2/11/2020 16 RM Specifications
  17. 17. Formulation Ingredients AFT 01 AFT 02 AFT 03 AFT 04 AFT 05 WB PSA 100 100 100 100 100 Rheology modifier 1 1 1 1 1 Resin Dispersion A 20 30 40 50 60 X Link Agent 1 1 1 1 1 2/11/2020 17 Formulation : 01
  18. 18. Formulation Ingredients BT 01 BT 02 BT 03 BT 04 BT 05 WB PSA 100 100 100 100 100 Rheology modifier 1 1 1 1 1 Resin Dispersion B 10 20 30 40 50 X Link Agent 1 1 1 1 1 2/11/2020 18 Formulation : 02
  19. 19. Formulation Ingredients CT 01 CT 02 CT 03 CT 04 CT 05 WB PSA 100 100 100 100 100 Rheology modifier 1 1 1 1 1 Resin Dispersion C 10 20 30 40 50 X Link Agent 1 1 1 1 1 2/11/2020 19 Formulation : 03
  20. 20. Formulation Ingredients BCT 01 BCT 02 BCT 03 BCT 04 BCT 05 WB PSA 100 100 100 100 100 Rheology modifier 1 1 1 1 1 Resin Dispersion B 10 20 30 40 50 Resin Dispersion C 50 40 30 20 10 X Link Agent 1 1 1 1 1 2/11/2020 20 Formulation : 04
  21. 21. 2/11/2020 21 Testing Peel Adhesion was done on , Galvanized Steel plates and Aluminum Plates . shear strength was also done on Galvanized Steel plates and Aluminum Plates The shear strength was done at room temp (40 deg c ) and at 56 % Relative Humidity , a typical gulf region climate.
  22. 22. Peel Str 0 500 1000 1500 2000 2500 AFT 01 AFT 02 AFT 03 AFT 04 AFT 05 Peel Str 2/11/2020 22 Peel strength
  23. 23. Shear 0 5 10 15 20 25 30 35 40 AFT 01 AFT 02 AFT 03 AFT 04 AFT 05 Shear 2/11/2020 23 Shear
  24. 24. Peel Str 0 500 1000 1500 2000 2500 B T 01 B T 02 B T 03 B T 04 B T 05 Peel Str 2/11/2020 24 Peel strength
  25. 25. Shear 0 5 10 15 20 25 30 B T 01 B T 02 B T 03 B T 04 B T 05 Shear 2/11/2020 25 Shear
  26. 26. Peel Str 0 500 1000 1500 2000 2500 CT 01 CT 02 CT 03 CT 04 CT 05 Peel Str 2/11/2020 26 Peel strength
  27. 27. Shear 0 5 10 15 20 25 CT 01 CT 02 CT 03 CT 04 CT 05 Shear 2/11/2020 27 Shear
  28. 28. Peel Str 1340 1360 1380 1400 1420 1440 1460 1480 BCT 01 BCT 02 BCT 03 BCT 04 BCT 05 Peel Str 2/11/2020 28 Peel strength
  29. 29. Shear 0 5 10 15 20 25 BCT 01 BCT 02 BCT 03 BCT 04 BCT 05 Shear 2/11/2020 29 Shear
  30. 30. 2/11/2020 30 Product applications foils
  31. 31. 2/11/2020 31 Product applications foils
  32. 32. 2/11/2020 32 Product applications foils Aluminum Foil Tape Alu Glass Tape FSK Tape Foam Tape
  33. 33. 2/11/2020 33 Product applications foils
  34. 34. 2/11/2020 34 Product applications foils
  35. 35. 2/11/2020 35 Product applications foams
  36. 36. 2/11/2020 36 Product applications Insulation material
  37. 37. 2/11/2020 37 Product applications Dry wall and jointing
  38. 38. 2/11/2020 38 Product applications surgical
  39. 39. 2/11/2020 39 Product applications masking
  40. 40. 2/11/2020 40 Product applications Transfer adhesive
  41. 41. 2/11/2020 41 Product applications Post it
  42. 42. 2/11/2020 42 Product applications Reinforced Paper tapes
  43. 43. 2/11/2020 43 Product applications Pipeline identification and coding
  44. 44. 2/11/2020 44 Product applications abrasives
  45. 45. 2/11/2020 45 Product applications foams
  46. 46. 2/11/2020 46 Conclusion Formulating WB PSA Acrylic with Resin Dispersions helps to Increase in Peel strength up to 1500 gm per sq. mtr. And Increase in shear strength by at least 30-35% with incorporation of aliphatic isocyanate X linker
  47. 47. 2/11/2020 47 Please feel free to contact us For more Information Our website : www.spatechnicaladvisor.com Personal Email : psatechno@gmail.com Cell / WhatsApp : 00 91 9850242282 / 7498956621
  48. 48. +91 9850242282 / +91 7498956621 https://www.linkedin.com/in/shrikantathavale/ https://www.facebook.com/shrikant.athavale live:spathavale_1 https://www.youtube.com/channel/UCgovR9rsYHWKLzdg4N5eLSQ?view_as=subscriber
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  50. 50. Shrikant Athavale Get in touch with our R&D team for any further assistance B 801, Vastushree Pearl , Paud Road , Kothrud , PUNE 411038 – MS. India +91 9850242282 psatechno@gmail.com www.spatechnicaladvisor.co.in Namaskar

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