MRP1 vs MRP2

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Material Requirement Planning (MRP1)
vs
Manufacture Resource Planning (MRP2)
for : Manufacture Industry

Published in: Business, Technology

MRP1 vs MRP2

  1. 1. MRP I MRP II Study Case By : Ariyandhi Limpo ERP Consulting Indonesia Specialist : OpenERP or ProintERPBy arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 1
  2. 2. Definisi MRP I - Material Requirement Planning • Menentukan Produk. • Menentukan Jumlah • Mengestimasi kedatangan MRP II - Manufacturing Resource Planning • Mengintegrasikan semua aspek fungsi • Menterjemahkan rencana operasional menjadi satuan baiya • Melakukan Simulasim Suggestion • Melakukan pengendalianBy arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 2
  3. 3. SWOT Analysis Strenght (Kekuatan) Weakness (Kelemahan) - Memiliki SDM yang baik - Tidak tersimpan dengan baik - Memiliki Sistem ERP - Ketergantungan pada Manusia - Mudah untuk digunakan - Keterbatasan berbagi Informasi - Tidak teintegrasi dengan bagian lain Opportunities (Peluang) Threat (Ancaman) - Mudah diganti rumusnya - Sistem Pengendalian Pesanan by manual - Mudah diganti datanya - Mudah hilang - Tidak efektif untuk perusahaan skala Menengah dan besar - Berpotensi Stock Berlebih - Yield tidak terkontrolBy arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 3
  4. 4. Existing System Alur Penerimaan Pesanan PPIC Purchasing Customer (Forecast – Temporary (Purchase Order Order) Release) Purchasing (Purchase Order Maklon In Release) PPIC Purchasing (Total Summary of (Create Sales Order) Supplier Order)By arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 4
  5. 5. Existing System Perencanaan Persediaan & Produksi PPIC Purchasing Customer (Forecast – (Purchase Order Temporary Order) Release) Purchasing Maklon In (Purchase Order Release) PPIC Purchasing Supplier (Total Summary of (Create Sales Order) Order) TempO PO PPIC PPIC + Production Proses MRP I (MPS) Purchasing Production (Create & Release (Create Master PO) Schedulling)By arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 5
  6. 6. To Be System MRP I MRP II ERP Report Analysis SuggestionBy arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 6
  7. 7. Material Requirement Planning (MRP I) Inventory (RM) Forecast Customer Orders Status Record On Hand Inventory Inventory (FG) Status Record Schedule Master Production Schedule Receipt (MPS) On Hand Inventory Lead Time PO BOM Lead Time Process Lot Size Lot Size Material Requirement Planning Safety Stock (MRP I) WIP WIP Execution Result for Purchase. 1. What are products ? Schedule 2. How Many ? Distribution 3. When you will receipt ? Purchase Order ReSchedule Notice Plan Order Release Work Order By arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 7
  8. 8. 17 Siklus MRP II Corporate Strategi, Business Plan Bisnis Strategi Marketing Strategi, Market Plan, Segmentation, Marketing Plan diversificationMasterScheduling Budgeting Forecast Customer Orders Stock Level Inventory (RM) Status Record N Feed Back Resources BOM OK ? On Hand Inventory Inventory (FG) Y Status Record Schedulre Receipt Master Production Schedule On Hand (MPS) Inventory Lead Time PO Lead Time Process Lot Size Material Requirement Planning (MRP I) Lot Size Execution Result for Purchase. Safety Stock 4. What are products ? 5. How Many WIP 6. When you will receipt. WIP Schedule Distribution Requirement Capacity PlanningWork Center, Routing, (RCP)Capacity, Eficiency, Labour,Times Feed Back Purchase Order Resources N OK ? ReSchedule Notice Y Plan Order Release Work Order Monitoring of Execution Supplies Performance Report Production Active Control Feed Back Measurement of Performance Control
  9. 9. Terima kasihBy arilimpo, ERP Consultant : http://id.linkedin.com/pub/ari-limpo/24/450/a66 9

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