Mechanical Joint Butt Fusion Joint Electro Fusion Joint Push the pin POLYETHYLENE PIPE JOINTING SYSTEM PT. RUSLI VINILON S...
MECHANICAL JOINT
1 4 4 3 3 2 2 Component of a typical Compression Fitting Body Locking Nut Clinching ring Rubber ‘O’ ring
1 Cut the pipe at an angle 90  To the length of pipe with a proper pipe cutter. Clean the burr at the pipe end ASSEMBLY PR...
2 Insert the locking nut follow by clinching ring ASSEMBLY PROCEDURES
3 Feed the 0-ring on the pipe end ASSEMBLY PROCEDURES
4 Push along the pipe axis to the body of the fitting ASSEMBLY PROCEDURES
5 The locking nut can be tightly fastened by hand maximum up to size 32 mm in diameter, it is advisable to use a strap wre...
6 To ensure the fitting is fully fastened, ascertain that the locking nut exceed the last thread of the body ASSEMBLY PROC...
 
BUTT FUSION  JOINT
PT. RUSLI VINILON SAKTI Principles of butt fusion joint Principles regarding to PTt Diagram P r o c e d u r e s I n f l u ...
Principles  of  butt  fusion  joint Click here finished fusion pipe pipe heater plate pipe pipe
Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fusion and cooling and pressur...
Butt  fusion  procedure Planing process PT. RUSLI VINILON SAKTI
Cutting process Butt  fusion  procedure
PT. RUSLI VINILON SAKTI Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Equalisation time Heating time Heating pressure Butt  fusion  procedure
Equalisation process Equalisation time Heating time Heating pressure Butt  fusion  procedure
Equalisation time Heating time Heating pressure Heating process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Dwelling process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Fusion process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Cooling process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Positioning  Jointing and cooling Alignment and heating Jointing check  Butt  fusion  procedure
Pressure   / Time  diagram Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fus...
Butt  fusion  influences Main parameters Pressure  P Temperature  T Time  t Human factor Fusion joint strength Secondary p...
Preparation  for  fusion <ul><li>components to be fused have to have the same wall thickness </li></ul><ul><li>PE 80 and P...
Preparation  for  fusion <ul><li>it is important to plane immediatly before the fusion process </li></ul><ul><li>pipe and ...
<ul><li>the fusion area should be protected against weather conditions such as sun, wind, rain, snow, ect. </li></ul><ul><...
<ul><li>set welding temperature at temperature control </li></ul><ul><li>check temperature at the heater plate </li></ul><...
<ul><li>Equalisation and fusion pressures from operating manual </li></ul>Example  fusion  table
Guidelines <ul><li>German Association of Welding Technology (DVS) </li></ul><ul><li>guidelines of DVS 2207 </li></ul><ul><...
MACHINE Plastic Welding Technology   With high product quality standard
Machine  types,  DELTA 160 Pipe Diameter 40 mm up to 160 mm
Machine  types,  DELTA 250 Pipe Diameter 75mm up to 250 mm
Machine  types,  DELTA 315 Pipe Diameter  90 mm up to 315 mm
Machine  types,  DELTA 500 Click here Pipe Diameter 200 mm up to 500 mm
BUTT FUSION FITTING
<ul><li>INJECTION MOULDING </li></ul><ul><li>SDR 11 until SDR 17 </li></ul><ul><li>Diameter 63 mm up to diameter 500 mm </...
Click here BUTT FUSION FITTING SEGMENTED FITTING  * PE 100 * diameter 40 mm up to 500 mm * SDR 11 until SDR 21
INSTALLATION
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Click here
ELECTRO FUSION
<ul><li>Main parameters </li></ul>Subordinate parameters Pressure Fitting tolerances Pipe tolerances Fusion zone design of...
Fitting identification PE 100/SDR Fusion indicator 4 mm terminal Integrated pipe fixation Centre stop (removable)  Cold ce...
Technical Features melt indicator protection hood conical entrance fusion zone (dynamic thread) cold zone centre stop wind...
Modern electro fusion fitting
 
Screw cap or Electro fusion cap 360° rotatable outlet Large tapping diameter One top saddle for many applications Heating ...
Printing of joint data
How do  you  overcome this problem? ?
Tapping tools designed for use with PE
Many possibilities...
Manufacturer Info. for manual fusion Traceability bar code Fitting can be fused with pipes SDR 9 -11 Cooling time in minut...
ELECTRO FUSION EQUIPMENT Polyweld Manual Polyweld 2230
ELECTRO FUSION EQUIPMENT
 
 
Quality of  fusion joint
We are your preferred partner for high quality PE piping system
Thank You
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Penyambungan pipa pe

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Penyambungan pipa pe

  1. 1. Mechanical Joint Butt Fusion Joint Electro Fusion Joint Push the pin POLYETHYLENE PIPE JOINTING SYSTEM PT. RUSLI VINILON SAKTI By. Edward
  2. 2. MECHANICAL JOINT
  3. 3. 1 4 4 3 3 2 2 Component of a typical Compression Fitting Body Locking Nut Clinching ring Rubber ‘O’ ring
  4. 4. 1 Cut the pipe at an angle 90 To the length of pipe with a proper pipe cutter. Clean the burr at the pipe end ASSEMBLY PROCEDURES
  5. 5. 2 Insert the locking nut follow by clinching ring ASSEMBLY PROCEDURES
  6. 6. 3 Feed the 0-ring on the pipe end ASSEMBLY PROCEDURES
  7. 7. 4 Push along the pipe axis to the body of the fitting ASSEMBLY PROCEDURES
  8. 8. 5 The locking nut can be tightly fastened by hand maximum up to size 32 mm in diameter, it is advisable to use a strap wrench or other proper tools. ASSEMBLY PROCEDURES
  9. 9. 6 To ensure the fitting is fully fastened, ascertain that the locking nut exceed the last thread of the body ASSEMBLY PROCEDURES Click here
  10. 11. BUTT FUSION JOINT
  11. 12. PT. RUSLI VINILON SAKTI Principles of butt fusion joint Principles regarding to PTt Diagram P r o c e d u r e s I n f l u e n c e s Preparation for fusion M a c h I n e I n s t a l l a t I o n Butt Fusion Fittings
  12. 13. Principles of butt fusion joint Click here finished fusion pipe pipe heater plate pipe pipe
  13. 14. Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fusion and cooling and pressure Fusion and cooling time time Principles regarding to PTt diagram Click here
  14. 15. Butt fusion procedure Planing process PT. RUSLI VINILON SAKTI
  15. 16. Cutting process Butt fusion procedure
  16. 17. PT. RUSLI VINILON SAKTI Cutting process Butt fusion procedure
  17. 18. Cutting process Butt fusion procedure
  18. 19. Cutting process Butt fusion procedure
  19. 20. Cutting process Butt fusion procedure
  20. 21. Cutting process Butt fusion procedure
  21. 22. Cutting process Butt fusion procedure
  22. 23. Cutting process Butt fusion procedure
  23. 24. Butt fusion procedure
  24. 25. Butt fusion procedure
  25. 26. Butt fusion procedure
  26. 27. Butt fusion procedure
  27. 28. Equalisation process Butt fusion procedure
  28. 29. Equalisation process Butt fusion procedure
  29. 30. Equalisation process Butt fusion procedure
  30. 31. Equalisation process Equalisation time Heating time Heating pressure Butt fusion procedure
  31. 32. Equalisation process Equalisation time Heating time Heating pressure Butt fusion procedure
  32. 33. Equalisation time Heating time Heating pressure Heating process Butt fusion procedure
  33. 34. Change over process Butt fusion procedure
  34. 35. Change over process Butt fusion procedure
  35. 36. Change over process Butt fusion procedure
  36. 37. Change over process Butt fusion procedure
  37. 38. Change over process Butt fusion procedure
  38. 39. Dwelling process Fusion and cooling pressure Dwelling time Fusion and cooling time Butt fusion procedure
  39. 40. Fusion process Fusion and cooling pressure Dwelling time Fusion and cooling time Butt fusion procedure
  40. 41. Cooling process Fusion and cooling pressure Dwelling time Fusion and cooling time Butt fusion procedure
  41. 42. Positioning Jointing and cooling Alignment and heating Jointing check Butt fusion procedure
  42. 43. Pressure / Time diagram Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fusion and cooling and pressure Fusion and cooling time time 0,15 Change-over time Dwelling time Click here
  43. 44. Butt fusion influences Main parameters Pressure P Temperature T Time t Human factor Fusion joint strength Secondary parameters Equalization pressure Heating pressure Fusion and cooling pressure Temperature of the heater plate Ambient temperature Heating, equalisation, change over, fusion and cooling time Pipe storage and handling, cutting, facing, pipe support, cleaning, alignment check, machine maintenance Click here
  44. 45. Preparation for fusion <ul><li>components to be fused have to have the same wall thickness </li></ul><ul><li>PE 80 and PE 100 with same wall thicknesses can be fused. But the pipe system then can only be used with the lower pressure rating of PE 80. </li></ul>e d d e = SDR incorrect correct
  45. 46. Preparation for fusion <ul><li>it is important to plane immediatly before the fusion process </li></ul><ul><li>pipe and fitting have to be aligned and any gap should be less than 0.5 mm </li></ul><ul><li>misalignment of the pipe must be less than 10% of the wall thickness </li></ul>max. wall offset: 10% of wallthickness max. gap: 0,5 mm
  46. 47. <ul><li>the fusion area should be protected against weather conditions such as sun, wind, rain, snow, ect. </li></ul><ul><li>equal temperature level at the pipe ends </li></ul><ul><li>working area temperatures from 5° to 40° C </li></ul><ul><li>close pipe ends against ambient influences e.g. wind </li></ul>Preparation for fusion
  47. 48. <ul><li>set welding temperature at temperature control </li></ul><ul><li>check temperature at the heater plate </li></ul><ul><li>clean heater plate always with lint free tissue before every fusion </li></ul><ul><li>set fusion force according to operating manual </li></ul>Preparation for fusion
  48. 49. <ul><li>Equalisation and fusion pressures from operating manual </li></ul>Example fusion table
  49. 50. Guidelines <ul><li>German Association of Welding Technology (DVS) </li></ul><ul><li>guidelines of DVS 2207 </li></ul><ul><li>double bead has to be regular and visible over the whole circumference </li></ul>Click here K fusion quality control
  50. 51. MACHINE Plastic Welding Technology With high product quality standard
  51. 52. Machine types, DELTA 160 Pipe Diameter 40 mm up to 160 mm
  52. 53. Machine types, DELTA 250 Pipe Diameter 75mm up to 250 mm
  53. 54. Machine types, DELTA 315 Pipe Diameter 90 mm up to 315 mm
  54. 55. Machine types, DELTA 500 Click here Pipe Diameter 200 mm up to 500 mm
  55. 56. BUTT FUSION FITTING
  56. 57. <ul><li>INJECTION MOULDING </li></ul><ul><li>SDR 11 until SDR 17 </li></ul><ul><li>Diameter 63 mm up to diameter 500 mm </li></ul><ul><li>PE 100 </li></ul>BUTT FUSION FITTING
  57. 58. Click here BUTT FUSION FITTING SEGMENTED FITTING * PE 100 * diameter 40 mm up to 500 mm * SDR 11 until SDR 21
  58. 59. INSTALLATION
  59. 82. Click here
  60. 83. ELECTRO FUSION
  61. 84. <ul><li>Main parameters </li></ul>Subordinate parameters Pressure Fitting tolerances Pipe tolerances Fusion zone design of the fitting Shrinkage behaviour of the fitting Temperature Initial temperature Supplied energy Time Human Factors Fusion joint strength Heating time Cooling time Maintenance of machines Pipe preparation PE pipe joints (electrofusion)
  62. 85. Fitting identification PE 100/SDR Fusion indicator 4 mm terminal Integrated pipe fixation Centre stop (removable) Cold centre zone Smooth fusion surfaces Optimised marginal zones Structured surface Electro Fusion Coupler
  63. 86. Technical Features melt indicator protection hood conical entrance fusion zone (dynamic thread) cold zone centre stop winding preform “ Mage Mate” connection d 4 mm pin terminal
  64. 87. Modern electro fusion fitting
  65. 89. Screw cap or Electro fusion cap 360° rotatable outlet Large tapping diameter One top saddle for many applications Heating wire not in contact with medium; optimized fusion zone PE 100 4 mm pin Extra-long fusion outlet Integrated cutter, leaktight in end position Electro Fusion Tapping saddles
  66. 90. Printing of joint data
  67. 91. How do you overcome this problem? ?
  68. 92. Tapping tools designed for use with PE
  69. 93. Many possibilities...
  70. 94. Manufacturer Info. for manual fusion Traceability bar code Fitting can be fused with pipes SDR 9 -11 Cooling time in minutes Recycling symbol Magnetic card no. Serial no.. Fusion code Product symbol Product symbol Trade name
  71. 95. ELECTRO FUSION EQUIPMENT Polyweld Manual Polyweld 2230
  72. 96. ELECTRO FUSION EQUIPMENT
  73. 99. Quality of fusion joint
  74. 100. We are your preferred partner for high quality PE piping system
  75. 101. Thank You

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