Presentation wire drawing


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Oilmax is a leading manufacturer of Centrifugal Oil Cleaners for Industrial Oil Cleaning applications like Wire Drawing, Quenching, Fastener Manufacturing, Bright Bar Manufacturing etc. We also retrofit Centrifuges on Marine Engines, Construction/Mining Equipments, Trucks and Buses.
Oilmax will help you to "Use your OILMAXimum". Thereby helping you to save on Oil Expenses and also protecting environment

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  • Presentation wire drawing

    1. 1. <ul><li>CENTRIFUGAL OIL CLEANER </li></ul><ul><li>FOR Wire / Tube Drawing </li></ul>Oilmax
    2. 2. Installation On Aluminum Wire Drawing Oil Tank
    3. 3. Installation On Aluminum Wire Drawing Machine
    4. 4. Installation On Stainless Steel Wire Drawing Machine
    5. 5. Installation On Aluminum Wire Drawing Machine AWS 8000
    6. 6. Pressure Gauge RYB Indication Lamps Rotor Holding Fixture ON Pressure Adjustment Valve Timer Service Indication Flasher/Buzzer Auto OFF Switch <ul><ul><ul><ul><ul><li>Hour Meter </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>MCB </li></ul></ul></ul></ul></ul>Timer Reset Button OFF High Pressure Trip Indicator Overload Trip Indicator Drain Plug Rotor Holding Tray
    7. 7. Increase Die Life, Improve Product Quality Substantial Savings on Cost of Tools/Dies, Oil replacement and Metal Recovery Expenses saved is profit earned
    8. 8. One time fitment, lifelong savings Applications: <ul><ul><ul><li>Wire Drawing </li></ul></ul></ul><ul><ul><ul><li>Tube Drawing </li></ul></ul></ul><ul><ul><ul><li>Cold Forming </li></ul></ul></ul><ul><ul><ul><li>Bright Bar Mfg. </li></ul></ul></ul><ul><ul><ul><li>Quenching </li></ul></ul></ul><ul><ul><ul><li>HFO </li></ul></ul></ul><ul><ul><ul><li>EDM Oil </li></ul></ul></ul><ul><ul><ul><li>Gear Oil </li></ul></ul></ul><ul><ul><ul><li>Bio Diesel </li></ul></ul></ul><ul><ul><ul><li>Cutting Oil </li></ul></ul></ul><ul><ul><ul><li>Spindle Oil </li></ul></ul></ul><ul><ul><ul><li>Hydraulic Oil </li></ul></ul></ul><ul><ul><ul><li>Anti - rust Oil </li></ul></ul></ul>
    9. 9. Advantages of using Centrifugal Oil Cleaner <ul><ul><li>No Replacement Element </li></ul></ul><ul><ul><li>No Recurring Cost </li></ul></ul><ul><ul><li>Increased Die life </li></ul></ul><ul><ul><li>Improved Wire Surface finish </li></ul></ul><ul><ul><li>Higher Drawing Speed </li></ul></ul><ul><ul><li>Enhanced Productivity. </li></ul></ul><ul><ul><li>Reduced Oil consumption </li></ul></ul><ul><ul><li>Reduced Machine Downtime </li></ul></ul><ul><ul><li>Increased Oil Life </li></ul></ul><ul><ul><li>Substantial saving on Oil Replacement Cost </li></ul></ul><ul><ul><li>Reduced storage/Disposal Cost of Waste Oil </li></ul></ul><ul><ul><li>Reduced Pollution and Environmental Impact </li></ul></ul>
    10. 10. <ul><li>The Wire Drawing Process generates very high amount of </li></ul><ul><li>metal sludge , which leads to following problems: </li></ul><ul><ul><li>Increased Viscosity Of Oil </li></ul></ul><ul><ul><li>Reduced Die Life </li></ul></ul><ul><ul><li>Poor Surface Finish Of Wire </li></ul></ul><ul><ul><li>Choking Of Oil Passages. </li></ul></ul><ul><ul><li>Increased Oil Temperature </li></ul></ul><ul><ul><li>Increased Power Consumption </li></ul></ul><ul><ul><li>Reduced Oil Life (Requiring Frequent Replacement) </li></ul></ul><ul><ul><li>High Viscosity Oil Sticks to the Wire being drawn, Increasing Oil Losses. </li></ul></ul><ul><ul><li>Increased Wear& Tear Of Pumps and Other Rotating Parts </li></ul></ul>centrifugal oil cleaner removes metallic sludge, minimizing above problems Why Centrifugal Oil Cleaner
    11. 11. Savings By Installation Of Centrifuge <ul><ul><li>Quantity of Oil : 6000 Liters </li></ul></ul><ul><ul><li>Cost of Oil : USD 5/liter </li></ul></ul><ul><ul><li>Cost of Oil Replacement : $ 30,000 </li></ul></ul><ul><li>Additional Benefits: </li></ul><ul><li>Increased die life </li></ul><ul><li>Improved product quality </li></ul><ul><li>Reduced breakdowns </li></ul><ul><li>Savings achieved considering 50% increase of oil life </li></ul><ul><li>15,000 </li></ul>
    12. 12. Working Principle Centrifugal oil cleaner operates on reaction turbine principle. Oil enters the centrifuge under pressure and flows into rotor thru hollow rotor shaft. The oil pressure and flow is converted in rotational energy as oil escapes through Rotor jets, producing high rotational speed. The resultant centrifugal force removes dirt from oil , depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the oil tank by gravity.
    13. 13. Schematic Diagram Oilmax Centrifugal Oil Cleaning System Centrifugal Oil Cleaning System Return Oil from Wire drawing Return Oil From Centrifuge (by gravity) Oil Supply to Centrifugal Oil Cleaning System Pump Wire drawing machine Oil Tank Oil Supply to Wire drawing Centrifuge