POLMON INSTRUMENTS PVT LTD An ISO 9001-2000 Company HYDERABAD,INDIA Since 1992
POLMON <ul><li>About Polmon  </li></ul><ul><li>Since 1987, Polmon has grown into an accepted and acknowledged provider of ...
POLMON VERTICALS DIVISION 2 DIVISION 1 POLMON AUTOMATION IT SOLUTIONS INSTRUEMNTS SERVICSES FERMENTOR HEAT  TRANSFERING  S...
POLMON IN TO AUTOMATION <ul><li>Reactor control </li></ul><ul><li>Centralized synchronized clock system. </li></ul><ul><li...
POLMON IN TO IT SOLUTIONS <ul><li>Data Acquisition system </li></ul><ul><li>Laboratory management System </li></ul><ul><li...
POLMON CLIENTELE
ELECTRONIC BATCH RECORDING SYSTEM <ul><li>Electronic Batch Record(EBR) is designed for </li></ul><ul><li>comprehensive dat...
KEY DELIVERABLES <ul><li>Electronic BPR to improve productivity </li></ul><ul><li>Shop floor on line Data entry. </li></ul...
SOFTWARE AND HARDWARE HARDWARE <ul><li>Intelligence electronic status board </li></ul><ul><li>PLC </li></ul><ul><li>Contro...
PROCESS FLOW
SOFTWARE SYSTEM ARCHITECTURE Proficy Historian iFix, Batch Server Pack & iWorkinstruction Batch Development Pack Batch Int...
PROJECT SCHEME
INTEGRATED MANUFACTURING PROCESS Control Layer Operation Layer Business Layer TE1 TE2 IESB Key Pad
SAP Interface Process Order <ul><li>Process </li></ul><ul><li>Order </li></ul><ul><li>Release </li></ul><ul><li>Generate  ...
SAMPLE ELECTRONIC REPORT
Upcoming SlideShare
Loading in …5
×

'Electronic Batch Process recording system

2,978 views

Published on

Published in: Business, Technology
1 Comment
1 Like
Statistics
Notes
  • Good Slide
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here
No Downloads
Views
Total views
2,978
On SlideShare
0
From Embeds
0
Number of Embeds
14
Actions
Shares
0
Downloads
125
Comments
1
Likes
1
Embeds 0
No embeds

No notes for slide

'Electronic Batch Process recording system

  1. 1. POLMON INSTRUMENTS PVT LTD An ISO 9001-2000 Company HYDERABAD,INDIA Since 1992
  2. 2. POLMON <ul><li>About Polmon </li></ul><ul><li>Since 1987, Polmon has grown into an accepted and acknowledged provider of Instrumentation and Process Automation Solutions for over 400 companies from the pharmaceutical, food and other industries. </li></ul><ul><li>We belive </li></ul><ul><li>At Polmon we believe that ‘Customer is our Product Designer’. We actively LISTEN to our customers and work to appropriately address challenges, issues, problems they face. To enable us to deliver, we are quick to under stand, adopt to new technologies and standards such as GAMP, CFR 21, S 88, S 95 and other regulatory standards, with emphasis on the FDA requirements </li></ul>
  3. 3. POLMON VERTICALS DIVISION 2 DIVISION 1 POLMON AUTOMATION IT SOLUTIONS INSTRUEMNTS SERVICSES FERMENTOR HEAT TRANSFERING SYSTEM
  4. 4. POLMON IN TO AUTOMATION <ul><li>Reactor control </li></ul><ul><li>Centralized synchronized clock system. </li></ul><ul><li>Liquid dispensing system </li></ul><ul><li>Hydrogenation automation </li></ul><ul><li>Solvent recovery system </li></ul><ul><li>Crystallization process </li></ul><ul><li>Clean room parameters monitoring and recording </li></ul><ul><li>Building management system </li></ul><ul><li>Low pressure utility alarm system. </li></ul><ul><li>Safety-exothermic reactions, toxic & hazardous gas monitoring. </li></ul><ul><li>Dryer automation. </li></ul><ul><li>Distillation column automation </li></ul>
  5. 5. POLMON IN TO IT SOLUTIONS <ul><li>Data Acquisition system </li></ul><ul><li>Laboratory management System </li></ul><ul><li>Electronic Batch recording system </li></ul><ul><li>Computer System validation </li></ul><ul><li>ERP interface </li></ul><ul><li>Operating with rich </li></ul><ul><li>Pharmaceutical Domain Experts </li></ul><ul><li>Functional Experts </li></ul><ul><li>Technical Experts </li></ul>
  6. 6. POLMON CLIENTELE
  7. 7. ELECTRONIC BATCH RECORDING SYSTEM <ul><li>Electronic Batch Record(EBR) is designed for </li></ul><ul><li>comprehensive data collection, operator work instruction execution, and electronic batch record reporting. </li></ul><ul><li>EBR displays batch records and manufacturing work instructions online, providing the advantage of paperless data recording . </li></ul>
  8. 8. KEY DELIVERABLES <ul><li>Electronic BPR to improve productivity </li></ul><ul><li>Shop floor on line Data entry. </li></ul><ul><li>Reactor dedicated annunciations (Visual) </li></ul><ul><li>Wrong Material, Expiry Material identification </li></ul><ul><li>Process Parameter control as per Recipe. </li></ul><ul><li>Online documentation of process steps. </li></ul><ul><li>Reduction of administrative work for </li></ul><ul><li>maintaining manufacturing documents. </li></ul><ul><li>Reducing the number of lost batches. </li></ul><ul><li>Recognition of deviations at early stage </li></ul><ul><li>Meeting compliance requirement </li></ul>
  9. 9. SOFTWARE AND HARDWARE HARDWARE <ul><li>Intelligence electronic status board </li></ul><ul><li>PLC </li></ul><ul><li>Control valve </li></ul><ul><li>Vacuum Transmitter </li></ul><ul><li>Sensor </li></ul><ul><li>Server PC </li></ul><ul><li>Client PC </li></ul><ul><li>Barcode Printer </li></ul><ul><li>Barcode Scanner </li></ul>SOFTWARE <ul><li>Batch-I Batch (Server) </li></ul><ul><li>SCADA-I Fix (Server) </li></ul><ul><li>Batch-I Batch (Client) </li></ul><ul><li>SCADA-I Fix (Client) </li></ul><ul><li>Historian-I Historian </li></ul><ul><li>SQL </li></ul><ul><li>Barcode Software </li></ul><ul><li>Scanner Software </li></ul><ul><li>Unity Pro </li></ul>
  10. 10. PROCESS FLOW
  11. 11. SOFTWARE SYSTEM ARCHITECTURE Proficy Historian iFix, Batch Server Pack & iWorkinstruction Batch Development Pack Batch Integration Server ERP SQL iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client iFix and Batch Client Network Switch
  12. 12. PROJECT SCHEME
  13. 13. INTEGRATED MANUFACTURING PROCESS Control Layer Operation Layer Business Layer TE1 TE2 IESB Key Pad
  14. 14. SAP Interface Process Order <ul><li>Process </li></ul><ul><li>Order </li></ul><ul><li>Release </li></ul><ul><li>Generate </li></ul><ul><li>Batch. No </li></ul>Confirm Order <ul><li>Update </li></ul><ul><li>batch </li></ul><ul><li>data </li></ul>BATCH SAP SAP Master Recipe <ul><li>Create </li></ul><ul><li>Approve </li></ul><ul><li>Use </li></ul><ul><li>Change </li></ul>Control Recipe <ul><li>Assign </li></ul><ul><li>Batch No. </li></ul><ul><li>Batch </li></ul><ul><li>Execution. </li></ul><ul><li>Bind </li></ul><ul><li>Equipment. </li></ul><ul><li>Audit </li></ul><ul><li>Trailing. </li></ul><ul><li>Electronic </li></ul><ul><li>Signature </li></ul>Operations <ul><li>Perform </li></ul><ul><li>Operation </li></ul><ul><li>Integrate </li></ul><ul><li>QC Data </li></ul><ul><li>Integrate </li></ul><ul><li>material </li></ul><ul><li>Data </li></ul><ul><li>Electronic </li></ul><ul><li>Signature </li></ul><ul><li>Time </li></ul><ul><li>Events </li></ul>Reports <ul><li>Generate </li></ul><ul><li>Electronic </li></ul><ul><li>Record </li></ul><ul><li>Approve </li></ul><ul><li>Records </li></ul><ul><li>Archive </li></ul><ul><li>records </li></ul>
  15. 15. SAMPLE ELECTRONIC REPORT

×