Improvement Group September Latest(Edited)

215 views

Published on

Improvement group presentation slide for September 2010 progress report by Manufacturing Engineering(B) - Taiyo Yuden(Sarawak), Malaysia.

Prepared by Abdul Qaiyum Alidin

  • Be the first to comment

  • Be the first to like this

Improvement Group September Latest(Edited)

  1. 1. Improvement Group Process Development Malaysia Sarawak, Taiyo Yuden16th Fiscal Year, August - September Monthly Presentation
  2. 2. Table of Content Development Summary  Air Press Machine Noise Reduction Activity Progress  Traverser 1. Activities on August transparent cover for  MS-24 Installation Plating(2)  Air Press Machine  RO membrane Auto Loader for replacement together item 316 with aquamatic  Air Press Machine valve & inverter Noise Reduction panel installation 2. Activities on  Future activities and September planning  MS-24 Installation  Plating 1 new line setup
  3. 3. 16 Fiscal Year, Aug-Sept th Development Summary COMPLETED 16FY PROCESS ON GOING IN PROGRESS PENDING Aug-SeptDATSUBAI - - - -GAIDEN (M) 1 - - 1GAIDEN (A) - - - - SHOUSEI - - - 1SAISANKA - - - -PLATING (1) - 1 - 1PLATING (2) - - - 2
  4. 4. Improvement GroupProcess Development Activity Progress
  5. 5. Gaiden(m) Development Activity  Air Press Machine Noise Reduction Aug 10 Sept 10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 2 WK 3 WK 4 WK 1 WK 1 Plan Modification Improvement Group Actual Plan Testing Improvement Group ActualAir Press Machine Noise Reduction Plan Monitoring & effectiveness Operation & confirmation improvement Group Actual Plan Waiting for report 1st appearance Actual Plan Done In progress Delay
  6. 6. Gaiden(m) Development Activity  Air Press Machine Noise Reduction Figure 4 Machine adjustment and test results Before AfterMachine No. Result Item Name Adjustment Adjustment (during (leadscrew) (leadscrew) testing) I-23(316) Upper 70mm 70/70 ↑ Line-A Lower 64mm 70/60 ↑ E316BJ226KL 60/60 NG 65/60 ↓OK I-21(316) Upper 60mm 60/65 ↓OK Line-A Lower 70mm E316BJ226KL R-9(316) Upper 65mm 65/60 ↓OK Line-A Lower 67mm E316BJ226KL P-8(316) Upper 63mm 63/60 ↓NG Line-A Lower 68mm 63/63 ↓OK E316BJ226KL
  7. 7. Gaiden(m) DevelopmentActivity Air Press Machine Noise Reduction Chip Height Measurement Method using Laser Profile kit Carrier plate point number 1 2 3 4 5 6 Total of 9 area points on carrier plate are 7 8 9 measuredRemark: Average of 5 chips height value measured from each point for recording purpose
  8. 8. Gaiden(m) Development Activity  Air Press Machine Noise Reduction Chip Height Laser Profile for item 316 Chip Height Laser Profile for item 212 Before Before Chip modification modification ChipHeight(μm) After After Height(μm) 1.25 modification modification 1.55 1.2 1.5 1.15 1.45 1.1 1.4 1.05 1.35 1 1.3 0.95 1.25 0.9 1.2 one two three four five six seven eight nine Plate Point one two three four five six seven eight nine Plate Point A record of chip height or protrusion data pattern in graph
  9. 9. Gaiden(m) Development Activity  Air Press Machine Noise Reduction Chip Height Laser Profile for item 316 Chip Height Laser Profile for item 212 Before Before Chip modification modification ChipHeight(μm) After After Height(μm) 1.25 modification modification 1.55 1.2 1.5 1.15 1.45 1.1 1.4 1.05 1.35 1 1.3 0.95 1.25 0.9 1.2 one two three four five six seven eight nine Plate Point one two three four five six seven eight nine Plate Point A record of chip height or protrusion data pattern in graph
  10. 10. Gaiden(m) Development Activity  Air Press Machine Noise Reduction Chip Height Laser Profile for item 316 Chip Height Laser Profile for item 212 Before Before Chip modification modification ChipHeight(μm) After After Height(μm) 1.3 modification modification 1.55 1.25 1.5 1.2 1.45 1.15 1.4 1.1 1.05 1.35 1 1.3 0.95 1.25 0.9 1.2 one two three four five six seven eight nine Plate Point one two three four five six seven eight nine Plate Point A record of chip height or protrusion data pattern in graph
  11. 11. Shousei Development Activity MS-24 Installation Aug 10 Sept 10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 2 WK 3 WK 4 WK 1 WK 1 Plan Testing(purging N2, wiring, piping) Improvement Group Actual Plan MS-24 Monitoring(temperature profile) Improvement Group Actual Machine running for Plan MSTY-Tech production Actual Plan Done In progress Delay
  12. 12. Shousei Development Activity MS-24 Installation  New feature  Blower 1 to blower 2 controller with relay  Project issues  Exhaust fan, blower & piping to roof resulting to unstable internal pressure  Off roof blower during maintenance  Burnt sheath heater at zone no. 2 & no.3, cooling zone  Replace sheath heater and covered holes using fiber  Production alarm panel not properly maintain  Tested and working
  13. 13. Plating(1) Development Activity  RO aquamatic valve & inverter panel installation Sept10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 1 Plan Installation Improvement Group Actual PlanRO aquamatic valve & inverter panel Monitoring Improvement Group installation Actual Plan Effectiveness confirmation Improvement Group Actual  Remark: 11-Sep-10 RO Plant 1 Change Aquamatic Valve with new. (By KIASUI) Plan Done In progress Delay
  14. 14. Plating(2) Development Activity  Traverser transparent cover installation Aug 10 Sept 10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 2 WK 3 WK 4 WK 1 WK 1 Plan Proposal and discussion Improvement Group Actual Plan Modification and installation Improvement Group Actual Transparent cover Plan Downtime Monitoring Improvement GroupFor easy inspection and monitoring Actual Plan Effectiveness confirmation Improvement Group Actual Operation & Plan Implement all line improvement group Actual Plan Done In progress Delay
  15. 15. Plating(2) Development Activity After modification Before modification 170mm 260mmObjective:- Easy traverser chain inspection, maintenance and monitoring- Reduce downtime during doing replacement part(Limit Switch) and theydo not need to open traverser cover
  16. 16. Plating(2) Development Activity  RO membrane replacement together with aquamatic valve & inverter panel installation Sept10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 1 Plan Installation Improvement Group Actual Plan RO membrane replacement together with Monitoring Improvement Groupauqamatic valve & inverter panel installation Actual Plan Effectiveness confirmation Improvement Group Actual Plan Done In progress Delay
  17. 17. Plating(2) DevelopmentActivity RO Plant 3 membrance 9-Sep-10 RO Plant 3 replacement (By KIASUI) RO Plant 3 Aquamatic Valve & 10-Sep-10 RO Plant 3 inverter panel installation (By KIASUI)
  18. 18. Improvement GroupProcess DevelopmentFuture Activity and Planning
  19. 19. 16 Fiscal Year th Future Activity and Planning Web-based system for spare part purpose integration with ME-B existing system(ex. Yokogawa Recorder) MW100 implementation to Shousei for monitoring purpose  Monitoring heater resistance & exhaust fan inverter  Require further discussion & information Machine incoming & development process  Plating(1) auto line – On progress.  Datsubai – KIV implementation due to no further confirmation
  20. 20. 16 Fiscal Year th Future Activity and Planning Web-based system planning Sept 10 Oct 10 Theme Activity PIC Status WK 2 WK 3 WK 4 WK 2 WK 3 WK 4 WK 1 WK 1 Outline project requirement Plan Improvement Group Prepare activity schedule Actual Plan Research on project requirement Improvement Group Actual Plan Web-based system for spare part Web development Improvement Group Actual Plan Testing Improvement Group Future Activity Progress Actual Plan Proposal presentation Improvement group Actual Plan Done In progress Delay
  21. 21. Improvement Group Process DevelopmentMachine incoming & development processCONTENT:  Plating(1) auto line –Facilities planning progress schedule, Plating 1 Auto line Set-up schedule(no progress),progress picture(dismantle),new D.I plant layout.  Datsubai – Confirmed total of 8 machines out, 1st batch expected 4 machines out on October and later 2nd batch another 4 machines out on November.
  22. 22. Plating1(RMW) Development Activity .Facilities planning progress schedule Sept-10 Oct-10 Nov-10 Activities P. I .C w1 w2 w3 w4 w1 w2 w3 w4 w1 w2 w3 w4 Primary Works plan( Power Supplycompress air and TAIKISHA city water. ) actual No information New R.O tank & D.I tank plan TAIKISHA piping. actual plan Installation new D.I plant TAIKISHA actualManual line dismantle(Line D PRODUCTION/ plan & E) ME actual COMPLETE Renovation of ceiling(install plan new ceiling height and re- TAIKISHAinstall new lighting and M&E actual system plan actual Delay
  23. 23. Plating1(RMW) Development Activity  Plating Auto line Set-up schedule. Nov 10 Dec 10 Theme Activities 1 wk 2 wk st nd 3 wk rd 4 wk th 1 wk 2 wk 3rd wk 4th wk st nd Plan Machine Move In Actual Plan Structure / Frame Setup Actual Plan EpNi-Sn Auto Machine Setup Schedule Machine Setup Actual Plan Barrel Sensor and Positioning Check Actual Plan Test Run And Monitoring Actual Plan Machine Move In Actual Plan Structure / Frame Setup Actual PlanStCu-EpCu Auto Machine Setup Schedule Machine Setup Actual Plan Barrel Sensor and Positioning Check Actual Plan Test Run And Monitoring Actual plan Actual Delay
  24. 24. Plating1(RMW) Development Activity  Progress picture.Dismanteling line progress Dispose part Dispose part
  25. 25. Plating (1) Development Activity New D.I plant plating 1 layoutPlating manual line New D.I plant area
  26. 26. Improvement GroupProcess Development Thank You.

×