Data Acquisition PCU400 Network Manager rel1.ppt

2. © ABB Power Technologies - 2 Network Manager - Data Acquisition  Facilitates Real-time Supervisory Control of  Power Stations  Substations  Key information points in a distributed power network  Development of Process Communication  Interfacing RTUs, SA- and IED-systems  Use of standardized protocols; WAN instead of leased line to the station  Deregulation leads to need for flexibility and versatility  IT-security  Data Communications  Redundant Solutions  Enterprise Wide  PCU400 is the solution for Network Manager

3. © ABB Power Technologies - 3 Functions:  Front-End for Network Manager  RSP protocol to Application Servers (AS)  Down line loading of database from AS  1–24 multi-drop lines to RTUs  Protocol configurable per line  Various communication media  Distributed configuration is supported  Redundancy Application Servers RSP protocol over Ethernet LAN or WAN NG WT ZG 1 15 PCU400 RTU or SCS system Available RTU protocols Can be distributed over WAN PCU400 as Front-End to Network Manager

4. © ABB Power Technologies - 4 PCU400 Distributed Functionality The Data Acquisition System is distributed in two software components:  RCS Application  Supervision of PCU connection via TCP/IP comports  Handling of line switchover  Handling of redundant lines  Interfaces the SCADA application  Communication statistics  Handling of telephone connections and modem pools  Scaling of measurands  RSP Master  Database loading  PCU400  Protocol translation  Time synchronization  RSP slave PCU400 RCS Application

5. © ABB Power Technologies - 5 PCU400 in Network Manager PCU400 A RTU lines PCU400 B Other Applications Other Applications RSP Links LAN or WAN Real-time Database (Avanti) Real-time Database (Avanti) RCS Application RCS Application Main Server A Main Server B

6. © ABB Power Technologies - 6 PCU400 Mainframe  Industrial PC Chassis or Desktop  PCI slot, half or full length  Hard disc or Flash memory (embedded)  CDRW-device  Intel Pentium 4 compatible CPU  Minimum 256Mb Memory  Redundant Ethernet ports for Dual-LAN  Ethernet port for Communication Modules  Graphic card  Wall or 19” Rack-mount  PCU400 embedded version is without moving parts

7. © ABB Power Technologies - 7 PCU400 Embedded Connectors available  Parallell port  PS2 keyboard/mouse  USB 2 ports  VGA  COM1 and COM2  Powered by 24 V DC  Ethernet to Host  Optional 2 Ethernet and 4 COM ports

8. © ABB Power Technologies - 8 PCU400 Embedded - specification  H6023-based (Hectronic), CPU is Geode GX1-300, 300MHz  2 - 6 COM, 1 - 3 Ethernet  RAM 256MB  CompactFlash 256 MB - 1GB  Power 7-28V DC  Temperature range +5ºC to 45ºC  Size is about 220mm x 110mm x 77mm  Operating System Windows XP embedded  Option 1) Extended temperature range -40ºC to 80ºC  Option 2) Two additional Ethernet interfaces plus four additional COM- ports With option 2 included a complete 6 channel PCU400 with redundant LANs is realized. A third Ethernet interface extends with more COM-ports using the OCC2 Communication HUB.

9. © ABB Power Technologies - 9 PCU400 Communication Module  Communication Module  8 channels per unit, max 8 units per CPU (=64 channels)  64 kbps per channel in parallel  Byte and Bit-sampling  Protocol support for Indactic33, Sinaut8, ADLP80 and asynchronous  Ethernet connection to PCU mainframe, allows distribution  DIN-mounted  DC powered

10. © ABB Power Technologies - 10 PCU400 Communication Functionality  Asynchronous UART communication (speed 50 – 64000 bps)  Bit synchronous communication (bit sampling 50 – 4800 bps)  Dial-up (phone) Low level driver support of Hayes commands used with RP570  RS232 (control signals supported)  LAN (single, dual), NetRAIN – Redundant Array of Independent Network adaptors (two interfaces appears using the same IP-address)  Security arrangement same as the operating system

11. © ABB Power Technologies - 11 Communication Lines in Network Manager LAN or WAN Database - Object level Hardware level Line Pool Line Unit #1 Line Unit #2 Line Unit #3 Line Switch Line Pool # 1 = COM-line 1 A B Line Unit #1 A B Line Unit #2 A B Line Unit #x Ch. 1A Ch. 2A Ch. xA PCU # 1 Ch. 1B Ch. 2B Ch. xB PCU # 2  Each Line Unit side is connected to a PCU number  The PCU can be distributed  Each RTU belongs to one Line Pool  Line switch only if redundant PCUs Line 1, to RTU

12. © ABB Power Technologies - 12 Standard protocols (used in most projects)  IEC 60870-5-101  ABB RP570 (use is decreasing)  IEC 60870-5-104 (use is increasing)

13. © ABB Power Technologies - 13 PCU400 Implemented protocols Slave Protocols Master Protocols Master Protocols cont´d IEC 60870-5-101 IEC 60870-5-101 TG709 IEC 60870-5-104 IEC 60870-5-104 TG065 ADLP180 ADLP80 USART RP570 ADLP180 SINAUT 8 FW (DPDM) Teleconnect III RP570/571 Indactic 35 DNP 3.0 Indactic 33,33/41A WISP OPC server Indactic 2033 WISP+ Conitel 300 Teleconnect III MODBUS RTU Netcon 8830 Field Buses TG800 HNZ  LON DNP 3.0 Teleconnect II  SPA-bus Mobitex ECMA 24  GCOM Siemens ST1 DDE and OPC client

14. © ABB Power Technologies - 14 PCU400 Hardware Assembly HUB 1 2 3 4 5 6 7 8 Ethernet 1 2 3 4 5 6 7 8 Ethernet 1 2 3 4 5 6 7 8 Ethernet External or Internal

15. © ABB Power Technologies - 15 PCU400 Line Switch  Line Switch  1 RTU line per unit  Speed up to 115 kbps  Connection to A and B system  Test connector for line analyzer  DIN-mounted  Redundant power input  Galvanic isolated B-side

16. © ABB Power Technologies - 16 Application Program Interface (API) for Openess  APIs gives flexibility to integrate protocol libraries  PCU400 optionally provides  A DDE interface  An OPC-client interface  An interface from ASE (USA-based company)  ABB will add more APIs  PCU400 users may add protocols using:  DDE  OPC  ASE  Toolkit

17. © ABB Power Technologies - 17 Schematic of Software Interfaces RSP Plug-In Slave RSP bus Plug-In XML DDE Master OPC LON 3rd party 3rd party Control Center Communication Process Equipment Communication FTP/HD Engineering Tool (MS Excel)

18. © ABB Power Technologies - 18 Operators Interface (device control)  Device in/out of service, status  Device restart  Redundant RTU line switching (active/passive)  Line unit switch (online/standby)  Communication statistics (4 counters)  Block/Deblock points

19. © ABB Power Technologies - 19 View and Test web-interface (option)  Commissioning of PCU400  Test of database – I/O  Test of IED equipment

20. © ABB Power Technologies - 20 Local Control web-interface (option) Station Overview  System overview  Station overview  Control  Event & Alarm list  Parameter Setting  Fault Distance Rec.

21. © ABB Power Technologies - 21 Data Acquisition, Security 5 4 LAN 1 LAN 2 Application Server A Application Server B RCS Application B RCS Application A 1 PCU400 A PCU400 B Line switch RTU 1. Redundant PCUs 2. Dual LAN 3. Line Unit, A and B side 4. Logging between RCS applications in a redundant system 5. Logging between Application Servers … Connection if dual LANs RSP lines RTU lines 2 3 3

22. © ABB Power Technologies - 22 RCS Application, Time Synchronization Time messages sent to RTU Cyclic broadcast message (TSIL) (Y, M, D ,h, min, sec) Minute pulses Time base Application Server A RCS Application ASCII-string PCU400

23. © ABB Power Technologies - 23 Dual ported memory Communication Board PCU400, Time synchronization Minute pulse Time message Free running counter Clock Server Protocol Driver Write the Time message to com board Write number of tics until sending should occur The board stops transmission until the tics are executed. Then sending occurs Time fetch via DLL

24. © ABB Power Technologies - 24 Functions:  Data Gateway/Concentrator  Web-interface  Local Station Control  Local configuration via MS Excel  Allow connection to existing systems NG WT ZG 1 15 Configuration Tool WEB-interface Local Control Remote Master Systems RTU or Protection relay E.g. IEC 870-5-101 REC 561 REL 5x1 PCU400 as Gateway for SA and SCADA systems

25. © ABB Power Technologies - 25 PCU400 SA & SCADA Connectivity NG WT ZG 1 15 NG WT ZG 1 15 NG WT ZG 1 15 NG WT ZG 1 15 REC 561 REL 5x1 RTU LON RTU protocol TCP/IP OPC XML WEB-Interface Base Level Network Manager High Level Industrial IT PLC Connect Operate IT Medium Level PCU400 Gateway RSP

26. © ABB Power Technologies - 26 Functions:  Connection of new RTU to old Master System  Connection of old RTUs to new Master System  One line to RTUs / Protection relays  Redundant lines to the Master system  Media converter (dial-up to leased line)  Local configuration NG WT ZG 1 15 Remote Master System RTU or SA system E.g. IEC 870-5-104 E.g. RP570 Configuration Tool PCU400 as Converter Example Connection of an RTU211 to an IEC870-5-104 network by using the PCU400 embedded.

27. © ABB Power Technologies - 27 OPC400 Server  API-Data Access 2.0 (DA)  API-Alarm and Event (AE)  All protocols will be available through the OPC-server  OPC Client also available RSP bus OPC DA OPC AE Slave Plug-In XML DDE Master Protocol OPC 3rd LON 3rd part Control Center Communication Process Equipment Communication FTP/HD EXCEL Engineering Tool

28. © ABB Power Technologies - 28 PCU400 Data Engineering  Local in PCU  COM-port definitions  Protocol per line (and characteristics)  Socket TCP/IP address and port  Runtime database Loaded via RSP or XML  Loaded per line from RCS Application (or via PCU400 internal X05 in case of XML)  Which RTUs on which lines  I/O for each RTU (logical and possibly physical)

29. © ABB Power Technologies - 29 Data Engineering Tool SCADA Servers Loading over LAN/WAN using RSP protocol File transfer to RTU if supported NG WT ZG 1 15 Power System data PCU400 Data flow - SCADA

30. © ABB Power Technologies - 30 PCU400 Data flow - Gateway Configuration Tool MS Excel based NG WT ZG 1 15 Power System data XML-files

31. © ABB Power Technologies - 31 Definitions in the PCU400 system Basic configuration of the PCU400 - COM port - COM line - Line unit - TCP/IP port - RSP address

32. © ABB Power Technologies - 32 LAN The specification of the comport is done in the files linunit.ini and lu_xxx.ini Following items defines the COM-port COM-port number (1-255) TCP-port (Socket connection to the PCU SW) PCU PCU Software Socket connection (TCP-port) Comport #1 RTU TCP/IP port and Comport

33. © ABB Power Technologies - 33 Database Objects  Process Communication Unit (PCU)  Communication line (group of physical lines)  Line unit (physical line)  RTU  Scan group  Data types (AMV/DMV, IND, CMD, ACC, REG, SPV, GOM)

34. © ABB Power Technologies - 34 RSP Address  Each Line Unit is assigned to a RSP address  The RSP address is unique within the Comport  The RSP address is the same for Line Unit A & B side  Every node in a RCS system must have an address  The RSP address is within range 1 .. 255. Typically the following intervals applies:  [1..127] RTU lines  [128..199] Emulator lines  [200..255] Master Lines Frame type Datatype Length Sequence number Source line number Destination line number RTU number

35. © ABB Power Technologies - 35 PCU400 SW bus (RSP) RCS400.INI H99_INP.TXT H00.INI Application Server RP570 RTU’s Indactic33 RTU’s LINEUNIT.INI LU002.INI H14.INI LU001.INI H20.INI 1) Line specific parameters, e.g., comport 2) General protocol settings 3) Definition of lines and protocols 4) PCU general parameters Parameters in PCU400

36. © ABB Power Technologies - 36 Logging tools  Data traffic can be logged from  Local interface in Windows  Remote from a Telnet session via modem or network  Logging per communication channel  Logging of RSP traffic per PCU

37. © ABB Power Technologies - 37 PCU400 Installation  The PCU400 SW is installed from CD  Installation Wizard  Manual configuration of protocols and line data  Upgrade possible from CD or via network  Remote upgrade important in distributed systems

38. © ABB Power Technologies - 38 PCU400 Development tool Standard software Microsoft Development Studio 6.0 Language C and C++ Visual Source Safe PC based Portable for site assistance

39. © ABB Power Technologies - 39 PCU400, Protocol layers Medialayer Linklayer Application RSP Medialayer Linklayer Application RSP 3rd party OPC server OPC client RSP Basic Functions ABB Toolkit 3rd part interface

40. © ABB Power Technologies - 40 PCU400 Main Software Components Windows XP WIN32 NT-Driver OCC / TCP-IP Supervisor Watchdog DCU Control Agent Remote config and logging Trap Manager Saving of Traps to HD Clock Server

Data Acquisition PCU400 Network Manager rel1.ppt

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