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S 320 semi-auto smt line

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This is an auto insertion machine for PCB assembly from Southern Machinery in China, very efficient and reliable but low cost.
We designed and manufactured auto insertion machine,SMT equipment, and providing spare parts support .
We provide totally solution for LED lighting SMT PCB assembly.
Worldwide Installation and on site support.
Factory (machine and lighting assembly) training.
Email: chan@smthelp.com Skype:chan12477357

Published in: Automotive
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S 320 semi-auto smt line

  1. 1. How to manufacturing of LED Driver/Tube Lights Bare PCB www.smthelp.com Do you face the following questions: 1. Still don't know how to build one new LED Driver/Tube Lights factory? 2. Recruitment difficulties season? 3. Low production efficiency? 4. The Labor cost is still rising? PCBA
  2. 2. • Semi-Auto Screen Printer • Semi-Auto Pick and Place • Conveyor • Reflow Oven • Conveyor Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor 1200mm 2000mm 1500mm 3000mm 1500mm Whole Line length: 1.2M → 2M → 1.5M → 3M → 1.5M= 9.2M (Total Length) www.smthelp.com Project Report for LED light
  3. 3. Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor www.smthelp.com SMT Line for LED Lamp PCB Assembly
  4. 4. 1. Semi-Auto Screen Printer SP-1200 ○Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady ○The squeegee base can be uplifted 45°, easy to disassemble the squeegee and clean the screen ○The printing base can be move front and rear and fixed to ensure perfect printing effect ○The printing table has groove and location pin, suited for single and double- sided board production ○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and printing table ○Microcomputer control, equipped with LCD, user friendly interference and with counting function. SPECIFICATIONS PCB Size 350 X 1200mm Printing Area 320 X 1270mm PCB Fixed System PCB Outer Or Pin Positioning Frame Size 370X1320mm Adjusting for table Front Printing Accuracy ±0.05mm Repeating Accuracy ±0.02mm PCB Thickness 0.2-2.0mm Air Source 4-6kg Power Supply Single Phase 220V, 50/60Hz 100W Dimension 1200*900*1650mm (L*W*H) Net Weight 250KG www.smthelp.com
  5. 5. 2. Pick And Place S-320 www.smthelp.com Real Speed: 25,000-30,000 CPH PCB Length: 1200mm
  6. 6. -The largest patch speed :38000 CPH( 0.095 SEC/CHIP ) -Voltage:220 V -Frequency: 50Hz -Compressed air :0.55 Mpa -Dimension: (L * W * H) 2000 * 970 * 1350 mm. -Weight:About 1500 kg -PC: Windows 2000 / XP or higher --The independent research and development of software, permanent free update. --Can design according to customer demand changes to the software to meet diversified operation needs (Other modified fee). --Production type: LED fluorescent tube, soft light, module, display screen and other LED application products --Product features :Achieve a variety of surface type LED, high-power LED and SMT electronic originals, fully automatic SMT Six heads www.smthelp.com 2. Pick And Place S-320
  7. 7. Functional features : SMT type: 0603 to 7474, all specifications can be pasted on the SMT SMD LED components. And besides all planar LED, other plane electronic components (such as resistors, capacitors, etc.), and can produce high power LED. Precision positioning: use the most convenient way of positioning block, substrate origin contrapuntal positioning, positioning precision (precision less than 0.05 mm). Angle range 0-360 ° , precision is 0.1 °. High speed: six head mount, maximum speed 38000 CPH. Stability: adopting the marble platform, airframe stronger stability, has the very good anti vibration characteristics and durability. All of the core parts adopt imported original abroad, to ensure that the service life at the same time, increase the stability of the machine. (panasonic servo motor, Taiwan HIWIN guide rail, screw, CKD solenoid valve, etc.) High precision: X, Y Axis is equipped with imported precision ball screw and guide rail, Z group six servo motor drive, better coordinate equipment arrived smoothly and reduce the abnormal noise, greatly improve the SMT precision and speed. Mount PCB specification: can stick various shapes PCB, without jig, can stick a 1.2 meters long a PCB. Function of supporting software, interface simple and easy, practical, visual online programming software, the software displays the puzzle in all coordinates of points, and the coordinates for fine-tuning, realize high precision SMT, don't have to manually input element coordinates, easy operation, combined with the actual needs of many LED manufacturers independent research and development design. www.smthelp.com
  8. 8. Marble platform The Z axis six groups of servo motor www.smthelp.com
  9. 9. 3. SMT Buffer Conveyor S-350C*2 unit • PCB Conveyor rail length: 1500mm • Rail Fix mode: Front Fix (Option: Rear fix) • PCB Conveyor direction: L→R (Or R→L) • Control System: Relay Board (2 sensor without stopper) • PCB Conveyor Height: 900±20 mm • PCB Conveyor Width: 20-400mm • PCB Conveyor Speed: 0-2M/min • Available to communications with other devices by SMEMA signal plug • Exact thread shaft structure to ensure the adjustment of rail Width parallel • Used durable Anti-static belt with strengthen Aluminum Alloy rail to be reliable • Power Consumption: Approx. 40W • Power Supply: Single Phase 220V,50HZ • Weight:Approx. 70kg www.smthelp.com
  10. 10. 4. Lead-Free Reflow Oven S-6600 • FEATURES • ○ Complete for the lead free process • ○ Adopt instrument control System and closed loop control for heating source of each zone. • ○ Temperature control adopt circulation hot air heating mode for each zone; • ○ Closed loop control for conveyor system, can go along steadily stepless rate-adjusting; • ○ With over heating alarm function; GENERAL Machine Dimension L3000 *W650 *H1430mm Weight Approx.350Kg HEATING ZONE Number of Heating Zones Top 6/Bottom 6 Length of Heating Zones 2300mm Heating Mode Circulation hot air Number of Cooling Zone 2 CONVEYOR SYSTEM Max. Width of PCB 300mm Conveyor Direction L→R Conveyor Height 880±20mm PCB Transmission Mode Mesh Conveyor Speed 0-2000mm/min CONTROL SYSTEM Power Supply 5 Wire 3 phase, 380V 50/60HZ Power for Warm Up 24KW Power Consumption 4.5KW Warming Time 20 Min Temperature Control Method PID Close Loop Control + SSR Driving Abnormal Alarm Abnormal Temperature (Extra-high temp). www.smthelp.com
  11. 11. SMD LED photo Sample www.smthelp.com
  12. 12. Install whole SMT line in India factory www.smthelp.com Install Machine in India The customer's first PCB use our SMT machine
  13. 13. Thanks! www.smthelp.com Email: chan@smthelp.com Skype ID: chan12477357 MP: +86-15012477357 www.smthelp.com Please find below video to know more of our machine. https://youtu.be/LdpOUo_1vLk

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