1.
How to manufacturing of LED Driver/Tube Lights
Bare PCB
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Do you face the following questions:
1. Still don't know how to build one new LED Driver/Tube Lights factory?
2. Recruitment difficulties season?
3. Low production efficiency?
4. The Labor cost is still rising?
PCBA

2.
• Semi-Auto Screen Printer
• Semi-Auto Pick and Place
• Conveyor
• Reflow Oven
• Conveyor
Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor
1200mm 2000mm 1500mm 3000mm 1500mm
Whole Line length: 1.2M → 2M → 1.5M → 3M → 1.5M= 9.2M (Total Length)
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Project Report for LED light

3.
Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor
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SMT Line for LED Lamp PCB Assembly

4.
1. Semi-Auto Screen Printer SP-1200
○Adopts SMC rail and Panasonic speed control motor drive steel squeegee
base to ensure printing steady
○The squeegee base can be uplifted 45°, easy to disassemble the squeegee
and clean the screen
○The printing base can be move front and rear and fixed to ensure perfect
printing effect
○The printing table has groove and location pin, suited for single and double-
sided board production
○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and
printing table
○Microcomputer control, equipped with LCD, user friendly interference and
with counting function.
SPECIFICATIONS
PCB Size 350 X 1200mm
Printing Area 320 X 1270mm
PCB Fixed System PCB Outer Or Pin Positioning
Frame Size 370X1320mm
Adjusting for table Front
Printing Accuracy ±0.05mm
Repeating Accuracy ±0.02mm
PCB Thickness 0.2-2.0mm
Air Source 4-6kg
Power Supply Single Phase 220V, 50/60Hz 100W
Dimension 1200*900*1650mm (L*W*H)
Net Weight 250KG www.smthelp.com

5.
2. Pick And Place S-320
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Real Speed: 25,000-30,000 CPH
PCB Length: 1200mm

6.
-The largest patch speed ：38000 CPH（ 0.095 SEC/CHIP ）
-Voltage：220 V
-Frequency： 50Hz
-Compressed air ：0.55 Mpa
-Dimension： (L * W * H) 2000 * 970 * 1350 mm.
-Weight：About 1500 kg
-PC： Windows 2000 / XP or higher
--The independent research and development of software, permanent free update.
--Can design according to customer demand changes to the software to meet
diversified operation needs (Other modified fee).
--Production type： LED fluorescent tube, soft light, module, display screen and
other LED application products
--Product features ：Achieve a variety of surface type LED, high-power LED and SMT
electronic originals, fully automatic SMT
Six heads
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2. Pick And Place S-320

7.
Functional features ：
SMT type: 0603 to 7474, all specifications can be pasted on the SMT SMD LED components. And besides all
planar LED, other plane electronic components (such as resistors, capacitors, etc.), and can produce high
power LED.
Precision positioning: use the most convenient way of positioning block, substrate origin contrapuntal
positioning, positioning precision (precision less than 0.05 mm). Angle range 0-360 ° , precision is 0.1 °.
High speed: six head mount, maximum speed 38000 CPH.
Stability: adopting the marble platform, airframe stronger stability, has the very good anti vibration
characteristics and durability. All of the core parts adopt imported original abroad, to ensure that the service life
at the same time, increase the stability of the machine. (panasonic servo motor, Taiwan HIWIN guide rail,
screw, CKD solenoid valve, etc.)
High precision: X, Y Axis is equipped with imported precision ball screw and guide rail, Z group six servo motor
drive, better coordinate equipment arrived smoothly and reduce the abnormal noise, greatly improve the SMT
precision and speed.
Mount PCB specification: can stick various shapes PCB, without jig, can stick a 1.2 meters long a PCB.
Function of supporting software, interface simple and easy, practical, visual online programming software, the
software displays the puzzle in all coordinates of points, and the coordinates for fine-tuning, realize high
precision SMT, don't have to manually input element coordinates, easy operation, combined with the actual
needs of many LED manufacturers independent research and development design.
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8.
Marble platform The Z axis six groups of servo motor
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9.
3. SMT Buffer Conveyor S-350C*2 unit
• PCB Conveyor rail length: 1500mm
• Rail Fix mode: Front Fix (Option: Rear fix)
• PCB Conveyor direction: L→R (Or R→L)
• Control System: Relay Board (2 sensor without
stopper)
• PCB Conveyor Height: 900±20 mm
• PCB Conveyor Width: 20-400mm
• PCB Conveyor Speed: 0-2M/min
• Available to communications with other
devices by SMEMA signal plug
• Exact thread shaft structure to ensure the
adjustment of rail Width parallel
• Used durable Anti-static belt with strengthen
Aluminum Alloy rail to be reliable
• Power Consumption: Approx. 40W
• Power Supply: Single Phase 220V，50HZ
• Weight：Approx. 70kg
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10.
4. Lead-Free Reflow Oven S-6600
• FEATURES
• ○ Complete for the lead free process
• ○ Adopt instrument control System and closed loop
control for heating source of each zone.
• ○ Temperature control adopt circulation hot air heating
mode for each zone;
• ○ Closed loop control for conveyor system, can go along
steadily stepless rate-adjusting;
• ○ With over heating alarm function;
GENERAL
Machine Dimension L3000 *W650 *H1430mm
Weight Approx.350Kg
HEATING ZONE
Number of Heating Zones Top 6/Bottom 6
Length of Heating Zones 2300mm
Heating Mode Circulation hot air
Number of Cooling Zone 2
CONVEYOR SYSTEM
Max. Width of PCB 300mm
Conveyor Direction L→R
Conveyor Height 880±20mm
PCB Transmission Mode Mesh
Conveyor Speed 0-2000mm/min
CONTROL SYSTEM
Power Supply 5 Wire 3 phase, 380V 50/60HZ
Power for Warm Up 24KW
Power Consumption 4.5KW
Warming Time 20 Min
Temperature Control Method PID Close Loop Control + SSR Driving
Abnormal Alarm Abnormal Temperature (Extra-high temp).
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11.
SMD LED photo Sample
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12.
Install whole SMT line in India factory
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Install Machine in India
The customer's first PCB use
our SMT machine

13.
Thanks!
www.smthelp.com
Email: chan@smthelp.com
Skype ID: chan12477357
MP: +86-15012477357
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Please find below video to know more of our machine.
https://youtu.be/LdpOUo_1vLk