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Maintenance 2012:Combine the right training and tools!www.cyclocam.be
Nestlé recalled 7 million jars of baby-food to win back the consumers´ trust due to a production error discovered in one s...
86% of manufacturing companies could double their throughput without adding additional production lines……but they don’t kn...
Quick Reminder on decreasing maintenance cost:Economic optimum theory … since 1983!€                 Total maintenance cos...
Usual strategy to solve manufacturing             line issues:            Trial & Error
Trial & Error is not efficient             nor effective!•After resolving the symptoms, the linestill runs sub-optimal•Roo...
Best in class Strategy:Increase capability of your operators and       maintenance technicians: Right training           R...
Overview of tools for professional maintenance:                              High speed video
5 critical tools for professional maintenance:1. Temperature and Voltage meter2. IR Thermography3. UltraSound Analysis4. V...
Critical tool for professional maintenance:Examples of using a real time high speed camera
Let’s discuss typical maintenance issues   • Filling lines   • Labeling devices   • Dosing machine   • Robot tuning       ...
Filling lines                12
Filling lines                Movie                -1 Fast running line                (NOT cyclocam)                http:/...
Labeling devices
Labeling devices                      Movie                      -Label with                      « ripping » issues:     ...
Dosing         16
Dosing                    Movie                    -1 Marshmallow line                    http://youtu.be/BPgtsy-zUDM     ...
Robots         18
Real Life Business Case:50 000 000 extra tablets per year at no extra cost  Movie  http://www.youtube.com/watch?v  =GNtuzg...
Use the right tool for the right equipment!• Temperature and Voltage meter• IR Thermography• UltraSound Analysis• Vibratio...
… and reduce your breakdown costs• Increase the capability of the operators to restore  and keep the machine in basic cond...
Important considerations when buying Tools• Get a device designed for your application•Be sure that it is real-time, easy ...
Eliminate the root cause of your failures…
From Equipment Maintenance  To Equipment Management:Combine the right training and tools!www.cyclocam.be
Designed with the experience of being a maintenance technician:    • Easy & portable    • Robust    • Real time
CON F                                         IDENTStrong recent brand references...              IAL
... mainly FMCG and machine builders    70% of our customers use the     Cyclocam on their own     equipment (mainly FMCG)...
Thanks for your attention   Additional questions?Call us on +32 479 90 10 92    www.Cyclocam.be
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High speed video: root cause analysis applications on 4 frequently used machines and a real life business case

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Slideshow based on a presentation we did on a national NVDO training session in the Netherlands, December 2011.
It includes an overview of a couple of practical issues which are regularly solved by using the time and movement measures as captured with a real time cyclical high speed camera. Near slide 19-20, it includes a real life business case by a customer who realized a 15% gain in throughput or 50 000 000 extra tablets on his line!

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High speed video: root cause analysis applications on 4 frequently used machines and a real life business case

  1. 1. Maintenance 2012:Combine the right training and tools!www.cyclocam.be
  2. 2. Nestlé recalled 7 million jars of baby-food to win back the consumers´ trust due to a production error discovered in one single production lot
  3. 3. 86% of manufacturing companies could double their throughput without adding additional production lines……but they don’t know it
  4. 4. Quick Reminder on decreasing maintenance cost:Economic optimum theory … since 1983!€ Total maintenance cost Breakdown Predictive & fixing costs Preventive costsBalance predictive, preventive and corrective tasks trough root cause fixing & analysis
  5. 5. Usual strategy to solve manufacturing line issues: Trial & Error
  6. 6. Trial & Error is not efficient nor effective!•After resolving the symptoms, the linestill runs sub-optimal•Root cause remains unknown•Hence it will happen again! (often on Friday-evening!)
  7. 7. Best in class Strategy:Increase capability of your operators and maintenance technicians: Right training Right tools -Root Cause Analysis -Measurement & Analysis -Risk Based Inspection -Inspection -Lifetime Management -Monitoring A microscope for small things, a telescope for the stars, a Cyclocam for manufacturing lines!
  8. 8. Overview of tools for professional maintenance: High speed video
  9. 9. 5 critical tools for professional maintenance:1. Temperature and Voltage meter2. IR Thermography3. UltraSound Analysis4. Vibration Analysis5. Cyclical camera6. (Oil Analysis) • mainly for gearboxes and heavy duty equipment, not further discussed here
  10. 10. Critical tool for professional maintenance:Examples of using a real time high speed camera
  11. 11. Let’s discuss typical maintenance issues • Filling lines • Labeling devices • Dosing machine • Robot tuning 11
  12. 12. Filling lines 12
  13. 13. Filling lines Movie -1 Fast running line (NOT cyclocam) http://youtu.be/_uLjIDWTN48 -2 Same line … in slow motion on Cyclocam http://youtu.be/hwJgU3tEers Customer needs easy handling, as the “issue” could be anywhere on the line
  14. 14. Labeling devices
  15. 15. Labeling devices Movie -Label with « ripping » issues: damaged labels http://youtu.be/5feCe9LL_G8 Customer wants real-time view, as the “issue” is solved by tweaking the equipment … on-the-spot!
  16. 16. Dosing 16
  17. 17. Dosing Movie -1 Marshmallow line http://youtu.be/BPgtsy-zUDM -2 Bearing press http://youtu.be/F3utDmdwolsCustomer wants easy handling & real-time view to fix issues on-the-spot!
  18. 18. Robots 18
  19. 19. Real Life Business Case:50 000 000 extra tablets per year at no extra cost Movie http://www.youtube.com/watch?v =GNtuzg31oYY&yt:cc=onOn the YouTube interface next slide:USE THE « CC » BUTTON FOR SUBTITLES
  20. 20. Use the right tool for the right equipment!• Temperature and Voltage meter• IR Thermography• UltraSound Analysis• Vibration Analysis• Cyclical camera• Oil Analysis • mainly for gearboxes and heavy duty equipment, not further discussed here
  21. 21. … and reduce your breakdown costs• Increase the capability of the operators to restore and keep the machine in basic conditions• Increase the capability of the technicians to really repair, maintain and fundamentally improve the machines• Support the right tools for the right people to facilitate real breakdown analyses and reductions• Foster a culture of effective maintenance, where preventive maintenance is developed on all equipment
  22. 22. Important considerations when buying Tools• Get a device designed for your application•Be sure that it is real-time, easy and fast to use•Include the full impact in the ROI calculations
  23. 23. Eliminate the root cause of your failures…
  24. 24. From Equipment Maintenance To Equipment Management:Combine the right training and tools!www.cyclocam.be
  25. 25. Designed with the experience of being a maintenance technician: • Easy & portable • Robust • Real time
  26. 26. CON F IDENTStrong recent brand references... IAL
  27. 27. ... mainly FMCG and machine builders 70% of our customers use the Cyclocam on their own equipment (mainly FMCG) 20% of our customers use the Cyclocam on their customers’ equipment (mainly technicians and machine builders) 10% of our customers use the Cyclocam for « other »
  28. 28. Thanks for your attention Additional questions?Call us on +32 479 90 10 92 www.Cyclocam.be

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