WinWind, Ice prevention system – operating experience and future development

Winterwind
WinterwindWinterwind
Winwind cold climate and ice
  prevention experience
 Real life experience and future development

                    7.2.2012       Anders Sjögren
Winter, Spring, Summer or Fall !




Author name, Winwind Ltd.      7.2.2012   2
What is ’Cold Climate’
Cold climate means for us that the
   temperature goes below – 20 Celsius
   and can stay there during a significant
   time.
This creates in many cases increased
   technical and operational demands:
• Accessibility
• Wind measurement
• Low temperatures (technical design)
• ”Weather windows”
• Grid connection
• Icing
• Safety issues
• Availability
• O&M
• Life-time
          Author name, Winwind Ltd.          7.2.2012   3
Low temperature design, below -20C

                Minimum requirements
                Low temperature steel
                Low temperature sensors
                Increased insulation
                Component survival
                Heating possibilities of hydraulic
                oil and lubricants
                Safety issues a o




    Author name, Winwind Ltd.                        7.2.2012   4
Why de-icing and ice prevention systems




 Health and Safety             NO PRODUCTION

 Loss of production

 Increased loads

 Increased noise



   Author name, Winwind Ltd.           7.2.2012   5
WinWind Ice prevention system.
•   Partnering with VTT research centre.
    Experience in cold climate wind energy since
    early 1990’s (sub-megawatt and 1MW
    machines).

•   2008 Skellefteå Kraft Uljabuouda contract
    and pilot project development of a modern
    Ice prevention system.

•   Erection of 10 x WWD 3 MW turbines, S80,
    D90 in 2009/2010 at the Uljabouda
    mountain in Lappland. All turbines fitted
    with the new developed WinWind ICE
    PREVENTION/ DE-ICING SYSTEM
•   Lessons learnt:
     – Ice detection was a challenge in the
          beginning, but it has been adjusted to
          get more reliable detection
     – Power levels have been adjusted
          according to the experiences
     – Lightning strike considerations:
          Improved design and blade service
          methods have been developed
•   WinWinD 3 D120 3MW Arctic:
     – Planned 12/2012
                 Author name, Winwind Ltd.         7.2.2012   6
Winwind ice prevention/de-icing system
• Improved assessment of icing
  conditions based on multiple
  sensors:                               Blade sensors      Loads &               Air sensors
                                                           Dynamics
   – Wind velocity                           Tblade         sensors     Vair   Tair    Humidity%       Ice

   – Air temperature
   – Relative humidity
   – Independent Ice sensor                           blade heating control
• Smart operation of blade                                                     Power supply
  heating                                                 transformer
• Low consumption
• Fast and effective ice buildup                             blade
  prevention.
• Robust, maintenance friendly
  surface heating.

             Author name, Winwind Ltd.                                                 7.2.2012    7
Our Uljabouda experience, power consumption
                                          Ratio Blade Heating Power Consumption to Total Production [%]
Uljabuouda Turbines         U1           U2           U3        U4        U5         U6      U7      U8      U9      U10       All Turbines
                                                                                                                               Average


All available data, mean
of all months                0,70%       0,57%        0,61%      0,44%       0,65%   0,54%   0,49%   0,46%   0,64%   0,72%
1 full year
   Ratio Blade Heating Power Consumption
from 01.09.2010 to                                             to Total
31.08.2011         Production [%] 0,68%
                      0,91%  0,74%                               0,45%       0,60%   0,62%   0,26%   0,66%   0,96%   0,96%              0,68%


1 full Year -
from last year: 2011         0,39%       0,41%        0,44%      0,27%       0,49%   0,53%   0,40%   0,17%   0,35%   0,49%              0,39%

                                                                 All
Uljabuou                                                   U
                                                                 Turbine
da          U    U     U   U     U   U        U   U    U   1     s
Turbines    1    2     3   4     5   6        7   8    9   0     Average

8 Months
Period
   160 1,months of 0operational experience
From
          0
          ,
            0
            ,
              0
              ,
                0
                ,
                  0
                  , ,
                      0
                      ,
                        1
                        ,
                          1
                          ,
09.2010     2    8     8   5     7   7        3   8    2   2
to          5    7     3   4     4   5        5   2    9   1
04.2011     %    %     %   %     %   %        %   %    %   %         0,86%




                     Author name, Winwind Ltd.                                                                               7.2.2012         8
The WinWind future in cold climate regions


 The southern part of Finland is on the same latitude as
 South Greenland and 25% of Finland is north of the artic circle.

 Starting in 2012/13 we will be able to deliver the worlds largest turbine and rotor
 adapted for cold climate and icy conditions




The new WinWind 3 with 120m rotor and 120m hub
height will provide great wind energy utilisation
also in our part of the world.




      Author name, Winwind Ltd.                                         7.2.2012   9
Ready for production 2012

WinWinD 3
Simply productive!


Thank you




                         WinWinD 3 Advantages
          •Light nacelle weight – 80 t      •Proven concept with 30 % less moving parts
            •120 m rotor diameter than conventional drive train system
            •Exceptional productivity       •Designed for high availability
            – especially at low wind speeds •Maximal grid compliance
       Author name, Winwind Ltd.                                               7.2.2012   10
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WinWind, Ice prevention system – operating experience and future development

  • 1. Winwind cold climate and ice prevention experience Real life experience and future development 7.2.2012 Anders Sjögren
  • 2. Winter, Spring, Summer or Fall ! Author name, Winwind Ltd. 7.2.2012 2
  • 3. What is ’Cold Climate’ Cold climate means for us that the temperature goes below – 20 Celsius and can stay there during a significant time. This creates in many cases increased technical and operational demands: • Accessibility • Wind measurement • Low temperatures (technical design) • ”Weather windows” • Grid connection • Icing • Safety issues • Availability • O&M • Life-time Author name, Winwind Ltd. 7.2.2012 3
  • 4. Low temperature design, below -20C Minimum requirements Low temperature steel Low temperature sensors Increased insulation Component survival Heating possibilities of hydraulic oil and lubricants Safety issues a o Author name, Winwind Ltd. 7.2.2012 4
  • 5. Why de-icing and ice prevention systems Health and Safety NO PRODUCTION Loss of production Increased loads Increased noise Author name, Winwind Ltd. 7.2.2012 5
  • 6. WinWind Ice prevention system. • Partnering with VTT research centre. Experience in cold climate wind energy since early 1990’s (sub-megawatt and 1MW machines). • 2008 Skellefteå Kraft Uljabuouda contract and pilot project development of a modern Ice prevention system. • Erection of 10 x WWD 3 MW turbines, S80, D90 in 2009/2010 at the Uljabouda mountain in Lappland. All turbines fitted with the new developed WinWind ICE PREVENTION/ DE-ICING SYSTEM • Lessons learnt: – Ice detection was a challenge in the beginning, but it has been adjusted to get more reliable detection – Power levels have been adjusted according to the experiences – Lightning strike considerations: Improved design and blade service methods have been developed • WinWinD 3 D120 3MW Arctic: – Planned 12/2012 Author name, Winwind Ltd. 7.2.2012 6
  • 7. Winwind ice prevention/de-icing system • Improved assessment of icing conditions based on multiple sensors: Blade sensors Loads & Air sensors Dynamics – Wind velocity Tblade sensors Vair Tair Humidity% Ice – Air temperature – Relative humidity – Independent Ice sensor blade heating control • Smart operation of blade Power supply heating transformer • Low consumption • Fast and effective ice buildup blade prevention. • Robust, maintenance friendly surface heating. Author name, Winwind Ltd. 7.2.2012 7
  • 8. Our Uljabouda experience, power consumption Ratio Blade Heating Power Consumption to Total Production [%] Uljabuouda Turbines U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 All Turbines Average All available data, mean of all months 0,70% 0,57% 0,61% 0,44% 0,65% 0,54% 0,49% 0,46% 0,64% 0,72% 1 full year Ratio Blade Heating Power Consumption from 01.09.2010 to to Total 31.08.2011 Production [%] 0,68% 0,91% 0,74% 0,45% 0,60% 0,62% 0,26% 0,66% 0,96% 0,96% 0,68% 1 full Year - from last year: 2011 0,39% 0,41% 0,44% 0,27% 0,49% 0,53% 0,40% 0,17% 0,35% 0,49% 0,39% All Uljabuou U Turbine da U U U U U U U U U 1 s Turbines 1 2 3 4 5 6 7 8 9 0 Average 8 Months Period 160 1,months of 0operational experience From 0 , 0 , 0 , 0 , 0 , , 0 , 1 , 1 , 09.2010 2 8 8 5 7 7 3 8 2 2 to 5 7 3 4 4 5 5 2 9 1 04.2011 % % % % % % % % % % 0,86% Author name, Winwind Ltd. 7.2.2012 8
  • 9. The WinWind future in cold climate regions The southern part of Finland is on the same latitude as South Greenland and 25% of Finland is north of the artic circle. Starting in 2012/13 we will be able to deliver the worlds largest turbine and rotor adapted for cold climate and icy conditions The new WinWind 3 with 120m rotor and 120m hub height will provide great wind energy utilisation also in our part of the world. Author name, Winwind Ltd. 7.2.2012 9
  • 10. Ready for production 2012 WinWinD 3 Simply productive! Thank you WinWinD 3 Advantages •Light nacelle weight – 80 t •Proven concept with 30 % less moving parts •120 m rotor diameter than conventional drive train system •Exceptional productivity •Designed for high availability – especially at low wind speeds •Maximal grid compliance Author name, Winwind Ltd. 7.2.2012 10