WJTA-IMCA 2013 - Waterblast Applications

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WJTA-IMCA 2013 - Waterblast Applications

  1. 1. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop WATERBLAST APPLICATIONS Presented by Bill Shires StoneAge, Inc.
  2. 2. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop DIVERSE USES OF WATER JETS Concrete Demolition Surface Preparation Paint Stripe RemovalPipes and Tubes Metal Cutting Granite and Tile
  3. 3. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TYPES OF APPLICATIONS CUTTING BLASTING Paper products Food processing Fabric and carpet Gaskets and leather Plain UHP Abrasive Entrained Metal and alloys Plastic and rubber Stone and ceramic Composites Cleaning Surface Preparation Material Excavation Pipe and tubing Tanks and vessels Grates, belts, screens Coatings removal Clean for painting Concrete renovation Hydro-excavation
  4. 4. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Ultra-high pressure (UHP) – Uses plain water • Abrasive Waterjet Cutting (AWJ) – Uses entrained abrasives WATERJET CUTTING
  5. 5. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • 30,000 to 60,000 psi • CNC Controlled Action • Very Precise • Can cut soft light materials UHP WATERJET CUTTING
  6. 6. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop UHP CUTTING APPLICATIONS Waterjet Cut Knife Cut • Paper • Food Processing • Fabric and Carpeting • Gaskets and Leather • Medical
  7. 7. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Abrasive Material Focusing Tube Abrasive Waterjet High Pressure Water Work piece Abrasive jet after cutting Direction • Very versatile • Thick or thin materials • Very precise • Leaves little or no burr • Little material loss
  8. 8. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Factory Applications • Metal • Composites • Plastic • Electronic fabrication • Stone and ceramic • Glass • Art
  9. 9. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Field Applications • Cold Cutting • Concrete Cutting • Rebar Cutting • Stone Quarries
  10. 10. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • 10-30k psi • 5-10 gpm
  11. 11. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONCRETE CUTTING
  12. 12. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop STONE QUARRIES
  13. 13. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Surface preparation • Structure cleaning • Floor and grate cleaning • Tank and vessel cleaning • Paint removal • Small tube cleaning • Pipe and tunnel cleaning • Down hole well servicing • Soil excavation • Concrete demolition WATERBLAST APPLICATIONS
  14. 14. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Removes • Rust • Scale • Burrs • Residue • Coatings • Marine growth • Sulfides SURFACE PREPARATION
  15. 15. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROTARY JET ACTION
  16. 16. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Automated systems • Remotely operated • Ideal for large, difficult to reach surfaces like ships and storage tanks SURFACE PREPARATION
  17. 17. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SURFACE PREPARATION
  18. 18. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Solar mirror panels • Building exteriors • Walls and bridges • Sidewalks and gutters • Stacks and towers STRUCTURE WASHING
  19. 19. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Hard hitting jets • Wide path • Uniform coverage • Speed control FLOOR AND GRATE CLEANING
  20. 20. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONVEYOR BELT CLEANING
  21. 21. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PAINT REMOVAL • Vacuum pickup • No sand dust • No chemicals • Easy separation
  22. 22. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PAINT TOTE CLEANING
  23. 23. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROBOTIC PAINT REMOVAL
  24. 24. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROADS AND RUNWAYS
  25. 25. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PILING RENOVATION
  26. 26. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SMALL TUBE CLEANING
  27. 27. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HEAT EXCHANGERS
  28. 28. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SAFER, MORE PRODUCTIVE METHODS
  29. 29. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop RIGID LANCE MACHINE
  30. 30. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AUTOMATED RIGID LANCING
  31. 31. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SAFE AND EFFECTIVE
  32. 32. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop FIN FAN TUBES
  33. 33. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Caustic • Hot • Cramped • Back-bending • Repetitive BLACK LIQUOR EVAPORATORS
  34. 34. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AUTOMATED FLEX LANCING
  35. 35. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TUBE BUNDLE BLASTING
  36. 36. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Pipeline scale • Hydrate plugs • Xylene washes • Paraffin removal WELL SERVICING
  37. 37. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop DOWN HOLE JETTING
  38. 38. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SEWER CLEANING
  39. 39. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ONE TOOL DOES IT ALL Clears roots, grease, debris
  40. 40. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PIPE AND LINE CLEAN OUT
  41. 41. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PULLS AROUND BENDS
  42. 42. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop LARGE PIPE CLEANING
  43. 43. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SUBWAY OR RAILROAD TUNNELS
  44. 44. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Use 3-D rotary nozzle • Exact positioning • Powerful jetting • No splash out • No chemicals • No entry • Less labor TANK AND VESSEL CLEANING
  45. 45. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop 3-D NOZZLE IN TANK
  46. 46. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TELESCOPIC BOOM
  47. 47. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop 3-D NOZZLE IN STEAM GENERATOR
  48. 48. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PENDANT TUBE CLEANING
  49. 49. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CABLE HELD BOILER TOOL
  50. 50. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop LARGE TANK CLEANING
  51. 51. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AIR POWERED EXTENSIONS
  52. 52. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HYDRO-EXCAVATION
  53. 53. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HYDRO-EXCAVATION UNIT • 600-2000 gal water • 6-14 CY debris tank • 2000-4000 psi • 4-35 gpm
  54. 54. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Rock or soil • Blast sensitive areas • Controlled dimensions • Safe excavation TRENCHING
  55. 55. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Better than a jackhammer! HYDRO-DEMOLITION
  56. 56. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONTROLLED POWER
  57. 57. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop BRIDGE OR HIGHWAY REPAIR
  58. 58. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Compared to other methods, waterblasting can be: • Better environmentally • More productive • Less expensive • More effective • Cleaner • Safer CONCLUSION

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