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NETRAL 2016

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NETRAL 2016

  1. 1. CONTENT MESSAGE FROM THE GENERAL MANAGER MILESTONES WHO WE ARE WHAT WE DO WE OFFER PRODUCT GROUPS LV Electrical Panels MV Transformer Substation Cable Support System 19” Rack Cabinets Diesel Generators DESIGN PRODUCT LINE PHOTOS ROUTINE AND TYPE TESTS EXHIBITION PHOTOS OCCUPATIONAL HEALTH AND SAFETY POLICY QUALITY POLICY CUSTOMER SATISFACTION POLICY ENVIRONMENTAL POLICY BUSINESS ETHICS RULES CERTIFICATES WHERE TO FIND US 2 3 5 6 7 8 9 16 20 22 24 27 28 31 32 33 34 35 36 37 38 40
  2. 2. MESSAGE FROM THE GENERAL MANAGER Since foundation until present, activating in the energy sector with progressive company’s structure, Netral Elektrik has been continuously paying particular attention to improvement. Management approach has been focused on success, principle of transparency and control of service admissibility, and always aimed to excellence of process, with one hundred percent customer satisfaction. Acting with awareness of imposed responsibilities Netral Elektrik has brought the cooperation to the foreground. Owing international standard documentation, with production line offering proven products, strong, modern and high-tech machine park, adopted business ethics rules, sustainable quality approach, always with the highest level of corporate culture, investments into high production technology, Netral Elektrik is unceasingly climbing up the success ladder and continues to add value to enhancing and developing of undertaken works. Starting from research and development stage and up to after-sales support, carrying vision of offering better quality and innovative products to solution partners, the leading brand in the region Netral managed to expand the market network to 20 countries, on 3 continents quickly by providing smooth product flow. Netral will continue moving to a safer future through established effective and strong cooperation with stakeholders while moving forward with firm steps to the goal, gaining knowledge from guiding principles and company's background experience. 2 Öner DAĞSUYU General Manager
  3. 3. MILESTONES 3 1998 Foundation Netral Company was created in Adana city for manufacturing of electrical panels, starting from a small shop, Netral becomes reliable mark in the region and gradually reaches market all over Turkey. Started manufacturing of Cable Support Systems and Metal Transformer Substations By thıs time company developed, opened the second shop enlarging manufacturing territories and capacity and starts to gain Asia and east markets. Same year gains OHSAS 18001 Certificate Started manufacturing of Rack Cabinets Company moves to Organized Manufacturing Zone combining both shops, enlarging the territory and production lines, makes investments into high technological machinery and providing continuous training to the personnel. Coming to the market of Africa & Asia 1998 2004 2010 2014 2016 2009 2013 2001 Starting manufacturing of Diesel Generator Sets. Making first projects in Europe. 2015 ISO 9001 Certificate TSE-IEC 61537 Certificate Awarded TSE IEC 60439-1 Certificate ISO 14001 Certificate ISO 10002 and CE Certificates
  4. 4. HISTORY MISSION Having been established in Adana in 1998 for manufacturing of electrical panels, our company diversified product range by cable support systems (cable trays/ cable ladders) and metal sheet transformer substations in 2009, Rack Systems in 2013, and generator sets in 2016. Today company makes fast progress in energy industry using high-tech modern production line. Netral has obtained the following certificates during the course of activity: TSE IEC 60439-1 in 2001, ISO 9001 in 2004, OHSAS 18001 in 2009, TSE IEC 61537 in 2010, ISO 14001 in 2014, ISO 10002 and CE in 2015. In the framework of worldwide successfully completed projects, Netral managed to become highly praised on the market. Providing high quality, reliable products and services that satisfy customers needs and expectations completely and continuously in the most economic way. With customer relations built on solid foundation of quality, discipline, ongoing improvement and never being compromised, Netral unceasingly climbs up the ladder of success and continues to add value to the work. Contemporary and efficient corporate structure focused on development and adapting to the world standards through continuous staff training aims to become a strong and leader company in the sector. VISION 4
  5. 5. Private turkish company Who we are ... Manufacturing, technical, commercial company in electrical industry Growing company increasing revenue and earnings Company with strong principles and respect to customer Exporter, operating all over the world 5
  6. 6. What we do ... Solution Partners We Manufacture LV electrical panels (MDB, MCC, Capasitor Banks, PLCs, etc), MV metal sheet transformer substations, Cable Support Systems, Rack Cabinets, and Diesel Generator Sets. With contemporary and efficient company structure we are becoming a leader brand company with high quality standards. We closely follow advancing technologies, focus on continues development through personnel training and provide high customer satisfaction. Working in cooperation with ABB, Schneider, Eaton, Siemens and other known turkish and other foreign brands we are able to offer you fully customized equipments. 6
  7. 7. We Offer Design proposal, coordinated with solutions partners according to desired brand choice. The most economical offer of high quality Receiving request from customer with detailed description of project and drawings Manufacturing Mounting Testing Packing Dispatching Customs Clearance Invoicing Design proposal, coordinated with solutions partners according to desired brand choice. The most economical offer of high quality from design to dispatch and after sale support 7
  8. 8. LV Electrical Panels MV Transformer Substations Cable Support Systems 19” Rack Cabinets Diesel Generators PRODUCTGROUPS 8
  9. 9. INDOOR TYPE FLOOR STANDING ELECTRICAL PANELS LV Electrical Panels Height (mm) 1800 1900 2000 2100 2200 400-500-600-700-800 400-500-600-700 Width (mm) Depth (mm) Technical Specifications Ingress Protection : IP 40-66 Paint Colour : RAL 7035w, Electrostatic powder coating. Gasket material : Polyurethane Sheet Thickness Body: 1,5 mm Door : 2,0 mm Basement : 2,0 mm Rated Voltage : 400 V Rated voltage of copper bar : 1000 V Rated frequency : 50 Hz Rated current : 5000 A Rated short circuit current : 100 kA Transparent door Ventilation modules Special colour Special dimension Electrical Specifications Common Specifications Optional Specifications 120 Opening front door Partial mounting plates Pieced mounting plate Hinged and lockable with 4 points front door Carrying rings, assembly and lifting components Removable side and back doors with screws Plan Pocket 9
  10. 10. 10 OUTDOOR TYPE FLOOR STANDING ELECTRICAL PANELS Height (mm) 1800 1900 2000 2100 2200 400-500-600-700-800 400-500-600-700 Width (mm) Depth (mm) Rated Voltage : 400 V Rated voltage of copper bar : 1000 V Rated frequency : 50 Hz Rated current : 5000 A Rated short circuit current : 100 kA Transparent door Special colour Special dimension Removable side and back doors with screws Electrical Specifications Common Specifications Optional Specifications 120 Opening front door Partial mounting plates Pieced mounting plate Hinged and lockable with 4 points front door Carrying rings, assembly and lifting components Plan pocket Technical Specifications Ingress Protection : IP 54-66 Paint Colour : RAL 7035w, Electrostatic powder coating. Gasket material : Polyurethane Sheet Thickness Body: 1,5 mm Door : 2,0 mm Basement : 2,0 mm LV Electrical Panels
  11. 11. WALL MOUNTED ELECTRICAL PANELS Height (mm) 400 500 600 700 800 900 1000 1100 1200 400-500-600-700-800 150-180-200-250-300 Width (mm) Depth (mm) Technical Specifications Ingress Protection : IP 54-66 Paint Colour : RAL 7035w, Electrostatic powder coating Gasket material : Polyurethane Sheet Thickness Body: 1,2-1,5 mm Door : 1,5-2,0 mm Transparent door Rain canopies and outdoor support base Special colour Special dimension Common Specifications Optional Specifications 120 Opening front door Plate of cable entrance ( top and bottom) Wall fixing brackets Cover plates Plan pocket LV Electrical Panels 11
  12. 12. OPERATING DESKS Height (mm) 600 800 1000 1200 1065 400-500-600 Width (mm) Depth (mm) Technical Specifications Ingress Protection : IP 54-66 Paint Colour : RAL 7035w, Electrostatic powder coating. Gasket material : Polyurethane Sheet Thickness Body: 1,5 mm Door : 2,0 mm Basement : 2,0 mm Rated Voltage : 400 V Rated voltage of copper bar : 1000 V Rated frequency : 50 Hz Rated current : 5000 A Rated short circuit current : 100 kA Special colour Special dimension Electrical Specifications Common Specifications Optional Specifications 120 Opening front door Partial mounting plates Pieced mounting plate Hinged and lockable with 4 points front door Carrying rings, assembly and lifting components Plan pocket LV Electrical Panels 12
  13. 13. ELECTRICAL PANEL APPLICATIONS LV Electrical Panels 13
  14. 14. ELECTRICAL PANEL APPLICATIONS LV Electrical Panels 14
  15. 15. ELECTRICAL PANEL APPLICATIONS LV Electrical Panels 15
  16. 16. COMPACT SUBSTATIONS MV Transformer Substations Technical Specifications Advantages of System Standard Features Sheet Thickness Body : 2,00 mm Pre-Galvanized Sheet Basement : NPU-100 Ingress Protection : IP 54 Paint Colour : RAL 7035, Electrostatic Powder Coating When compared with concrete kiosks, they provide easiness for transportation and mounting because of being lighter. They can be designed for the customer’s needs according to the parts which are used within. Isolation can be ensured by using panels in need of customer. Stations of big dimensions can be established thanks to their modular form and prefabricate feature. Mobile sheet kiosks can be manufactured by using guide ways and trailers. 220 V AC heating system of thermostat controlled is placed enough into each cell. 220 V lighting system is available for cell and control unit. There are ensured necessary ventilation places in the form of ventilation shutters 16
  17. 17. COMPACT SUBSTATION APPLICATIONS MV Transformer Substations 17
  18. 18. COMPACT SUBSTATION APPLICATIONS MV Transformer Substations 18
  19. 19. COMPACT SUBSTATION APPLICATIONS MV Transformer Substations 19
  20. 20. CABLE SUPPORT SYSTEM Cable Support Systems We offer a large assortment of cable support systems according to customer specified dimensions - Normal, Heavy duty and Omega types - Normal cable trays - 90 , 135 horizontal bends - Straight and vertical ‘’T’’ Teeth bends - Quadruplet connections - Reducers - Concave and convex bends - Separators - Level changing parts - Joining Pieces - Cable tray lids - Wall brackets - U, L, C profiles - U, L, C profile ceiling supports and connection units - Assembling elements - Conducting cable trays - Beam shaped fixing units - Fixing accessories - Under floor cable trays - Explode holes under floor cable trays - Connectors - Under floor junction boxes and lids - Cable ladders 20
  21. 21. CABLE SUPPORT SYSTEM APPLICATIONS Cable Trays 21
  22. 22. 19” RACK CABINETS 19” Rack Cabinets Technical Specifications Ingress Protection: IP 54 Paint: RAL 7035w, RAL 9005w Electrostatic powder coating Sheet Thickness Body: 1,5 mm Door: 2,0 mm Basement: 2,0 mm Features: Front door with glass, lockable front door, mobility rack, grounding wire, adjustable supporting stands, cable egress Wall mountıng type Floor standing type 1U=1,75’’ 1’’=2,54 cm 1U=44,45 mm Dimension Wall mounting Floor standing 4U, 7U, 9U, 12U, 15U 20U, 22U, 29U, 32U, 39U, 42U, 48U Type ting 22
  23. 23. 19” RACK CABINET APPLICATIONS 19” Rack Cabinets 23
  24. 24. LOOK THROUGH THE GENERATOR SETS Diesel Generators MOTOR CONTROL PANEL ALTERNATOR COOLING SYSTEM BASE FRAME The diesel engines complied with international standards are new technology products, brand in global marketing, and economical because of their low fuel consumption. Direct injection diesel engines are manufactured in four stroke version, and have mechanical/electronic governor control system The base frame includes fuel storage tank, lifting lugs are manufactured of steel with a durability and have anti-vibration mountings that reduces the level of vibration. The control panels provide the monitoring of all generator functions such as parameters, operating modes, alarms. Control panels, designed according to customer specifications, are capable to alert personnel of a problem. Electronic control module and emergency stop button are located on the front side of panel to make comfortable usage. Alternators complied with international standards are productive, efficient, new technology products, and have high quality. These alternators accomplished successfully all test procedures have electronic voltage regulator that gives opportunity to set to the voltage within low tolerance The cooling system forms an expansion tank, and an industrial type radiator makes stabile the coolant temperature of the generator set at the appropriate level. STANDARDS FOR MOTOR ISO 8528 ISO 3046 BS 5514 DIN 6271 24
  25. 25. Diesel Generators OPTIONAL EQUIPMENT CANOPY STANDARDS FOR ALTERNATOR - Medium/high voltage alternator - Remote radiator cooling system - Over-sized fuel tank, automatic re-fuelling kit - Space heaters - Permanent magnet generator with dedicated AVR for the alternator - Synchronization system - Output circuit breaker - Automatic transfer switch panel - Weather and soundproof canopy - Trailer IEC 60034-1 CEI EN 60034-1 BS 4999-5000 VDE 0530 NF 51-100,111 OVE M-10 NEMA MG 1.22. Generator set noise is produced by some major sources: - Engine noise - Cooling fan noise - Alternator noise - Engine exhaust - Structural/mechanical noise - Weather and sound proof capability is the solution - Electrostatic powder coating provides excellent view - No-welding gives opportunity of access and replacement of the parts - Lifting lugs for easy transportation - Exhaust silencer fitted inside the canopy - Emergency stop button fitted outside the canopy - Fresh air inlets for adequate ventilation of the generator set - Rain cap in exhaust silencer outlet - Radiator filling cap - Cable entry area for easy installation 25
  26. 26. DIESEL GENERATOR APPLICATIONS Diesel Generators 26
  27. 27. DESIGN With the help of 3D CAD Software, we simulate suitable solutions according to customers’ demands and expectations, we offer the outcome design to the customer. 27
  28. 28. PRODUCTION LINE PHOTOS 28
  29. 29. PRODUCTION LINE PHOTOS 29
  30. 30. PRODUCTION LINE PHOTOS 30
  31. 31. ROUTINE AND TYPE TESTS Our products pass both successful tests at laboratorıes accredited internationally and routine internal tests according to IEC standard at the company's factory. For each product group we prepare the test reports in accordance with corresponding project, save the reports results during the testing procedure and provide them along with the product. 31
  32. 32. EXHIBITION PHOTOS 32
  33. 33. OCCUPATIONAL HEALTH AND SAFETY POLICY ONE LIFE, SAFE IT OCCUPATIONAL HEALTH AND SAFETY POLICY Netral Elektrik is considering people as the most important value. We are activating with fully awareness and preventive measures against all kind of accidents and occupational illnesses. In order to maintain mental and physical health of our employees and stakeholders we are creating comfortable and safe environment at all stages of manufacturing process. In the context of zero accidents and occupational diseases we have developed effective and sustainable occupational health and safety policies. Our principles: * To comply with OHSAS 18001 Occupational Health and Safety Management System, relevant laws, regulations and instructions prepared internally, * To conduct various studies analyzing physical, psychological and social situation of our employees, * To Perform risk analysis at our facility, to perform proactive actions for to detect in advance the factors, which can lead to work accidents and take preventive measures of deceases, * In order to ensure the continuity of the health and safety of our employees, to arrange all necessary trainings, to raise awareness about OHS, * To make periodic inspections in context of occupational health and safety program. * All necessary equipment and materials in the context of occupational health and safety program to be provided in a fast and effective manner. 33
  34. 34. QUALITY POLICY QUALITY POLICY In the framework of Total Quality Management Approach, in the whole process of changing and developing conditions, adding value to every performed work with culture, Netral Elektrik is targeting to the perfect, by following methods based on efficient, competitive and superior performance. We base our quality policy in the context of high quality and reliable products, meeting needs of customers in accordance with expectations completely and continuously, Our principles: * To fulfill the requirements Quality Management System, ISO 9001, manage and ensure continuous improvement. * To meet our customers' full-time needs and expectations in accordance with national and international standards without compromising of Total Quality Management quality. * To closely follow the developing technology, to detect, correct and meet the changing needs in line with the principle of continuous improvement. * To keep the awareness of our employees in terms of quality management system, ensure the Appreciation and Reward System included in the business development process. * In accordance with our principle of Zero Defect production, Instead of correcting occurred errors to provide a proactive approach taking measures to prevent the occurrence of these errors, * To continuously improve our processes and periodically upgrade our quality policy, * Our employees are our most valuable asset and are working to improve the performance and efficiency of our machine park, * To increase the harmony and cooperation objectives as a team communication between our employees and achieve our goals, * To provide all required after-sales support in the fastest way. 34
  35. 35. CUSTOMER SATISFACTION POLICY CUSTOMER SATISFACTION POLICYCCCUUUSSSTOMER SATISFACTION POLICY % 100 CUSTOMER SATISFACTION Fully aware that the customer is the only reason for existence of the company, Netral Elektrik is making customer satisfaction the focus of all activities, and committed to offer clients the best product and service. In this context we evaluate inquıries and complains in the fastest mode. We keep transparency and equitable integrity, confidentiality and sensitivity in assessing principles. Our feedback reaction for customers complains is prompt, we individually develope solutions for every customer apart for to prevent the recurrence of the same complaint and improve the processes. This process was adopted as a customer satisfaction policy. Our principles: * To ensure requirements of ISO 10002 Customer Satisfaction Management System and relevant laws, * To focus our business strategy acting with the awareness that customer satisfaction is our main target and address all inquiries quickly and transparently. * Customer complaints, transparency, accessibility, responsiveness, objectivity, confidentiality and accountability, everything is to be dealt with commitment. * The purpose of the work we do is to see the customer satisfaction. We evaluate customer requests and complaints and use them in our improvement process. * To use all our experience and resources in scope of customer satisfaction. * To Consider our employers as our internal customers, to carefully evaluate their ideas and give proper training in context of customer satisfaction. * To get to know our customers closely and fully understand and meet the needs and expectations, * To give only promises that we are able to keep, and to keep given promises, * Our main target is to create long term fair and open form of communication with our customers. 35
  36. 36. ENVIRONMENTAL POLICY ENVIRONMENTAL POLICY At all stages of production process Netral Elektrik is using resources in the most effective and efficient way. Netral Elektrik being fully aware of environment protection importance for future generation of human beeing thus has developed and adopted an effective environmental management system. Our principles: * To Activate according to regulations of ISO 14001 Environmental Management System, * To continually improve our environmental management system, * To think about future, to prevent the source of pollution and minimize negative impacts on the environment, * To take responsibility for to provide thematic training for our personel in order to be conscious and updated concerning environmental protection topic. * To pay close attention to protection of human, environmental and natural resources, * To provide all necessary resources needed for improvement of environmental quality and to the efficient use of energy, * To work in order to reduce the amount of waste, to provide waste separation and ensure appropriate recycling, * To contribute to the organization of social life as a part of civil society. 36
  37. 37. BUSINESS ETHIC RULES BUSINESS ETHICS RULES Netral Elektrik workers during every activity with customers, communities, suppliers and all other stakeholders are guided by values of highest ethical standards at communication and relationships based on trust and consistency. Honesty and Reliability Netral Elektrik by establishing good relations and strong links with our stakeholders is basing on honorable, honest, and high level moral standards and maintaining the highest level of respect and trust in own name. We provide our products and services in accordance with principles of credibility and consistency, and share with customers our professional competence Privacy We use only permissible assets belonging to our stakeholders with responsibility. We respect personal information by keeping privacy and with no way share any details to 3rd parties without special permission from the owner. Respect We build our relationship with our stakeholders without distinction of race, color, sex, language, religion, political opinion, fairness and ethnic origin. We always communicate attentively and act with courtesy and respecting ethic rules. Conflict of interest At our relationship with stakeholders we avoid to take or to give any gift with a value in cash. We avoid conflicts of interest or situations that give rise to the impression of making personal interests using business relationship. Our responsibilities Our responsibility towards employees To respect personal rights of our employees completely and in accurate manner. To provide fairly and honestly approaches, safe and healthy working environment and support the individual development of our employees. Our responsibility towards customers To provide our customers, who are the only reason for our existence, the highest quality products and services and to deliver proactive approach in the fastest and most economical way. To ensure the information to flow carefully, thoughtfully, transparently and in accessible way. Our responsibility to our suppliers As it is expected from a good customer, to act fairly and with respect, to show the necessary sensitivity, to fulfill our obligations on time. Our legal responsibilities Domestic and abroad, to carry out all activities in accordance with all available Turkish and international laws. Other responsibility To avoıd any actions, behaviors and attitudes that lead in engaging within any unfair competition. 37
  38. 38. CERTIFICATES 38
  39. 39. CERTIFICATES TS EN 61439-2 TS EN 61537 39
  40. 40. WHERE TO FIND US Taking place on the ways connecting Europe to Asia, Adana is located on the Cukurova (savanna) and is situated in the Mediterranean Region at the south of Turkey. With a history tracing back to 6000 B.C., the city with a coast of 160 km to the Mediterranean Sea is the cradle of countless civilisations, from the Hittite Empire to the Ottoman Empire. Adana is the 5th biggest city in Turkey and has 13 county. Settled on a wet and fertile land, Adana is a fantastic place granted by nature too generously. Adana ia leading commercial center in southern Turkey, city hosts regional headquarters of many corporates and public institutions. TUYAP Exhibition and Congress Center hosts fairs, business conferences and currently it is the main meeting point for businesses in Cukurova. Adana Info Area Population Monetary Unit Phone Code : 17.253 km : 2.165.595 (2014) : Turkish Lira : +90 322 2 i 40

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