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Valgen Case Study - Midsized Apparel Manufacturer

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Valgen Case Study - Midsized Apparel Manufacturer

  1. 1. Case Study - IApparel Manufacturing Large size manufacturer and Exporter of Garments
  2. 2. Client’s Brief• Manager: o “Unceasing need to increase production volumes without increasing capacity. I need to constantly measure process lead times and monitor productivity. Through this I can focus efforts to cut lag where it is most”
  3. 3. Data SampleName Date Time Process Number Process Status Lot No Qty Style Colour RemarksRajesh 3-19-2012 11:10:16 100 Laying Started 1 420 Crigan 3WH 251 Pant materialRajesh 3-19-2012 16:45:42 100 Laying Started 1 438 Crigan 3WH 251 Pant materialRajesh 3-19-2012 16:45:42 100 Laying Completed 1 1904 Crigan 3WH 251 PipingRajesh 3-20-2012 9:10:19 100 Laying Completed 1 438 Crigan 3WH 251 Pant materialRajesh 3-20-2012 10:25:12 100 Laying Completed 1 1904 Crigan 3WH 251 WB PipingRajesh 3-19-2012 13:10:30 110 Sticking & Inspection Started 1 420 Crigan 3WH 251 Pant materialRajesh 3-19-2012 14:41:30 110 Sticking & Inspection Started 1 1904 Crigan 3WH 251 FusingRajesh 3-19-2012 17:03:14 110 Sticking & Inspection Completed 1 1904 Crigan 3WH 251 PipingRajesh 3-20-2012 10:27:05 110 Sticking & Inspection Completed 1 438 Crigan 3WH 251 Pant materialRajesh 3-19-2012 14:06:48 120 Cutting Started 1 420 Crigan 3WH 251 Pant materialRajesh 3-20-2012 10:06:21 120 Cutting Completed 1 1904 Crigan 3WH 251 PipingRajesh 3-20-2012 12:08:58 120 Cutting Completed 1 438 Crigan 3WH 251 Pant materialRajesh 3-19-2012 14:47:17 130 Numbering Started 1 420 Crigan 3WH 251 Pant materialRajesh 3-19-2012 16:53:18 130 Numbering Started 1 1904 Crigan 3WH 251 PocketingRajesh 3-20-2012 13:57:43 130 Numbering Completed 1 438 Crigan 3WH 251 Pant material
  4. 4. Production Summary
  5. 5. Lead Time
  6. 6. Queue Delay
  7. 7. Stitch Time CummulativeDate Hour Qty produced Hourly Performance compared to standard % Performance Qty Produced Productivity 21-Mar 1 PM 35 ||||||||||| -22.22% 35 3.14 2 PM 40 |||||| -11.11% 75 6.23 3 PM 25 |||||||||||||||||||||| -44.44% 100 7.87 5 PM 55 ||||||||||| 22.22% 155 9.93 22-Mar 9 AM 53 ||||||||| 17.78% 208 12.76 10 AM 20 |||||||||||||||||||||||||||| -55.56% 228 14.52 11 AM 40 |||||| -11.11% 268 15.14 12 PM 19 ||||||||||||||||||||||||||||| -57.78% 287 16.23 1 PM 51 ||||||| 13.33% 338 17.03 2 PM 12 ||||||||||||||||||||||||||||||||||||| -73.33% 350 18.01 3 PM 61 |||||||||||||||||| 35.56% 411 19.21 4 PM 25 |||||||||||||||||||||| -44.44% 436 19.66 5 PM 53 ||||||||| 17.78% 489 21.48 23-Mar 9 AM 15 ||||||||||||||||||||||||||||||||| -66.67% 504 22.22 10 AM 49 |||| 8.89% 553 23.33 11 AM 15 ||||||||||||||||||||||||||||||||| -66.67% 568 23.25 12 PM 14 |||||||||||||||||||||||||||||||||| -68.89% 582 23.11 1 PM 26 ||||||||||||||||||||| -42.22% 608 22.69 2 PM 70 |||||||||||||||||||||||||||| 55.56% 678 23.57 3 PM 52 |||||||| 15.56% 730 24.84 4 PM 60 ||||||||||||||||| 33.33% 790 26.11 5 PM 60 ||||||||||||||||| 33.33% 850 27.38 Required Stitch Time 45 Qty/hr Achieved Average Stitch Time 38.64 Qty/hr
  8. 8. All results achieved… Using mobile Without any Collecting data phone & capturing software directly from data through deployment source voice User training in No complex Roll-out in just 3 less than 10implementation days minutes
  9. 9. Call us You will be happy you did !!! +91-9962908222 For further details pl. visit www.valgenmobility.com Mail us at vijay@valgeninc.com Valgen Group Companieswww.valgen.in www.valgeninc.com www.valgenconsulting.com

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