Trac-Loc Tank Insulation for increased Safety and Guaranteed Financial & Operational advantages
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Trac-Loc® is a standing seam insulation system that offers tank owners a superior system compared to conventional insulation methods. Find out how with this slide deck
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Trac-Loc Tank Insulation for increased Safety and Guaranteed Financial & Operational advantages
- 2. PENTAIR Trac‐Loc® for Tanks Introduction & Concept 2Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 3. PENTAIR PENTAIR OFFERS A HEAT MANAGEMENT SOLUTION (HMS) APPROACH • Insulation of tanks and pipes (pre‐insulated) with Trac‐Loc® concept • Tracing including monitoring and control • Heat tracing power cables, signal cables, cable tray, panels, etc. • Tank Terminal benefits – Single contract partner for full HMS: • Financial, contractual and operational advantages – Guarantee on savings: • Investment costs • Operational costs • Execution schedule 3Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 6. PENTAIR PRODUCT STORAGE/TANK FARMS • Main Benefits of Trac‐Loc® – Decreased Project Costs • No Scaffolding • Fewer welding requirements • Less indirect field costs • Fewer required direct field man hours • Lower maintenance costs • Total Heat Management System (HMS) – Works in conjunction with heat tracing to provide a complete Heat Management System (HMS) for temperature sensitive products 6 Product storage tanks are usually found at refineries and terminals, either heated or unheated, and they are used to store a wide array of products Examples: Crude oil, sulfur, refined products, asphalt, fuel oil, biodiesel tanks Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 7. PENTAIR THERMAL ENERGY STORAGE (TES) • Main Benefits of Trac‐Loc® – Aesthetics • Multiple color schemes • Suitable for urban landscapes • Can incorporate design themes from adjacent structures – Superior Design • 100% vapor‐sealed system with integral foil‐vapor barriers 7 Application in which water is chilled during “off‐ peak” hours and stored for daily HVAC use. Examples: Chilled or heated water for use in HVAC systems Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 8. PENTAIR EQUIPMENT/VESSELS • Main Benefits of Trac‐Loc® – Decreased Project Costs • No Scaffolding • Less indirect field costs • Fewer required direct field man hours • Lower maintenance costs – Total Heat Management System (HMS) • Works in conjunction with heat tracing to provide a complete Heat Management System (HMS) for temperature sensitive products 8 Non storage process equipment requiring thermal insulation either for personnel protection or heat conservation Examples: Digesters, Coke Drums, Heated Process Vessels Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 11. PENTAIR TRAC‐LOC® MATERIAL SELECTION INSULATION TYPE K‐FACTOR BTU*IN/HR*FT*°F MAX EXP. TEMP MAX PANEL LENGTH % MOISTURE ABSORBENCY POLYISOCYANURATE .17 250°F (121°C) 75’ – 0” 0.2% FIBERGLASS .24 850°F (454°C) 30’ – 0” >20% MINERAL WOOL .26 1200°F (649°C) 30’ – 0” >20% CELLULAR GLASS .30 800°F (427°C) 30’‐ 0” 0% COMPOSITE PANEL VARIES 500°F (260°C) 50’‐ 0” VARIES JACKETING TYPE GAUGE TYPE PAINT OPTION MOISTURE BARRIER ALUMINUM (STUCCO EMBOSSED) 0.024” (0.6mm) 3105 H154 √ √ STAINLESS STEEL (STUCCO EMBOSSED) 0.016” (0.4mm) 304 2b √ √ COATED STEEL (e.g. GALVALUME) 0.022” (0.5mm) AZ55 GRADE 80 √ √ Thermal Insulation Metal Jacketing 11Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 19. PENTAIR TRAC‐LOC® vs. OTHER STANDING SEAM COMPETITORS • Insulated 1,000 + tanks of all temperatures, designs, etc. • The most experienced crews in the industry. Multiple supervisors with 15+ years of Trac‐ Loc® experience. We have seen it all! • Comprehensive offering of product enhancements to suit specific customer needs • 180° mechanically folded seam. Other profiles are structurally and aesthetically inferior • Roof expansion / contraction joints with preventative moisture barrier • Superior insulation materials utilized. With 15+ years of experience we know which products work best for the applications • We insulated the 2009, 2010 and 2011 STI Tanks of the Year 19Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 20. PENTAIR 20 Trac‐Loc® Tank Insulation System vs. Conventional Tank Insulation System SAFETY Smaller crew size, fewer installation steps, fewer field hours vs. Larger crew size, more installation steps, more field construction hours COST No scaffolding Minimal welding requirement vs. Scaffolding required Insulation support pins and rings required PERFORMANCE Fewer and more productive field work hours vs. Requires 2‐3 times more field hours SCHEDULE Compresses field schedule due to fewer field work hours vs. Requires 2‐3 times more field hours, stressing schedule demands MAINTENANCE Minor caulking maintenance around penetrations vs. Regular, involving band tightening and replacing weathered insulation, screws, etc. AESTHETICS Superior vs. Inferior DESIGN LIFE 25+ Years vs. Equal with regular maintenance SECUREMENT All internal protected from the elements by the insulation system vs. All external subject to the elements QUALITY 100% hermetically protected from the elements with minimal rivets vs. Exposed to elements with multiple laps and screws, requires regular maintenance WIND >110 m/hr ( 177 km/hr) vs. <70 m/hr (112 km/hr) Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 21. PENTAIR TRAC‐LOC® vs. CONVENTIONAL SYSTEMS 0 5 10 15 20 25 30 35 40 45 25' 50' 75' 100' 125' 150' 175' 200' Cost/Area TANK DIAMETER TRAC‐LOC® vs. CONVENTIONAL TOTAL INSTALLED COST (TIC) BY AREA Trac‐Loc® Conventional $ 21Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 23. PENTAIR BENEFIT ON SCHEDULE Time usually spent on Site and related to construction is transferred to manufacturing activities in workshop controlled environment 23 Tank erection Insulation Site TimeConventional insulation Time Tank erection Insulation Site Insulation Workshop Trac-Loc insulation GAIN ON SCHEDULE Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 25. PENTAIR BENEFIT ON CORROSION UNDER INSULATION • Fully locked double seam system eliminates water penetration resulting in a reduction of under insulation corrosion • No fibrous insulation materials, minimum degradation, closed cell structure, no water/fluids absorption • Next to the support ring, no rim or other welding is required on the side walls resulting in a minimization of locations where under insulation corrosion could develop itself 25Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 26. PENTAIR BENEFIT ON LIFETIME Long lifetime (with stable insulation behaviour over the lifetime) due to applying PIR • Closed cell structure • No degeneration • Minimum water absorption 0.02 0.08 0.04 0.06 0.03 5% 10% 15%0% Mineral Wool 80 Kg/m3 Cork Extruded Polystyrene foam 80 Kg/m3 Polyurethane 80 Kg/m3 Expanded Polystyrene foam 80 Kg/m3 Volume related moisture content % ThermalconductivityW/m°K The graph shows that a 5% increase in water contents results in a 200% increase in the thermal conductivity of mineral wool 26Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 28. PENTAIR BENEFIT ON ENERGY USAGE High thermal insulation resistance of PIC material resulting in: • Less energy needed to maintain the content of the tank at the required temperature • Long cool down cycle • Trac‐Loc® tank cool down from 80ºC to 60ºC at an average ambient temperature of 12ºC takes 1664 hours or almost 10 weeks • Conventional insulated tank cooling under the same conditions takes 1332 hours or 7.8 weeks 28Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System
- 29. PENTAIR BENEFIT ON TOTAL COSTS OF OWNERSHIP (TCO) Cost comparison between Trac‐Loc® and conventional systems • Investment + maintenance + energy over the life time minimizing the TCO • Results – Annual savings – Payback period – R.O.I. (extra investment – annual savings) • High importance of TCO versus the Total Investment Cost (TIC) 29Pentair Industrial Heat Tracing Solutions – Trac‐Loc® Tank Insulation System