3. Shaker Screens
Your First Line of Defense
Shaker Screens are used during the well construction phase of every
drilling project and in conjunction with the Shale Shaker are the
first line of defense in solids removal from the drilling fluid system.
Using proprietary mesh technology our products deliver reliable
solids removal capability combined with high fluid processing rates
and outstanding operational life.
4. API RP 13C (ISO 13501)
Reference Chart
D100 Separation and API Screen
Number
As an independent replacement screen manufacturer, Screen Tech
International has taken extensive steps to follow the guidelines
established by the American Petroleum Institute for proper labeling
with “Replacement Shaker Screens”. API RP13C compliance in the
testing procedure means that manufacturers test certain meshes
using the spelled criteria within the test. The manufacturers then
label both their screens and their screen packaging with the results
of the test and are then API compliant. The procedure tests mesh
performance down to a specific micron. That micron number falls
into a range of microns. Screen tech International compliant meshes
are listed above, along with Table 5, page 40 and 41 of the testing
procedure to show the breakdown of API numbers and the range of
microns that fall within the API number.
Please note: Screen Tech International acknowledges that lab tests
and actual performance of the screen in the field are completely
separate, and not to be interpreted as being the same. The API
designation is merely a unified labeling system set out to provide a
common thread amongst all of the screen manufacturers. In no way
does the API designation determine actual screen life, or the ability
of one screen to outperform another.
D100 Separation
(Microns)
API Screen Number
>780,0 to 925,0 API 20
>655,0 to 780,0 API 25
>550,0 to 655,00 API 30
>462,5 to 550,0 API 35
>390,0 to 462,5 API 40
>327,5 to 390,0 API 45
>275,0 to 327,5 API 50
>231,0 to 275,0 API 60
>196,0 to 231,0 API 70
>165,0 to 196,0 API 80
>137,5 to 165,0 API 100
>116,5 to 137,5 API 120
>98,0 to 116,5 API 140
>82,5 to 98,0 API 170
>69,0 to 82,5 API 200
>58,0 to 69,0 API 230
>49,0 to 58,0 API 270
>41,5 to 49,0 API 325
>35,0 to 41,5 API 400
>28,5 to 35,0 API 450
>22,5 to 28,5 API 500
>18,5 to 22,5 API 635
API RP 13C
Part Number Conversion Chart
STI Cloth
Mesh
Designation
API RP
13C
API RP 13C
d100
(micron)
DX 24 API 18 931
DX 38 API 35 544
DX 50 API 45 355
DX 70 API 60 270
ST 84 API 60 254
ST 110 API 70 225
ST 140 API 80 165
ST 175 API 100 156
ST 210 API 120 125
ST 230 API 140 116
ST 250 API 170 88
DX 250 API 200 70
DX 270 API 230 66
DX 325 API 325 44
5. Don’t “Screen Around”
Screen Tech International offers quality, reliability and performance in a direct replacement for OEM screen panels
STI manufactures OEM replacement screens for most shale shakers on today’s
market. STI manufactured replacement screen panels for OEM shale shakers
combine proven mesh combinations with an innovative, precision punched
patterned plate to improve separation efficiency of the shaker, while extending
screen life. These STI manufactured OEM replacement screen panels are
engineered to meet the exact design specifications of the OEM shale shaker
and can be installed directly on the unit using the stock tensioning system in
place. STI manufactured replacement screen panels are available in a variety of
mesh combinations to best suit the needs of your drilling program. STI is
capable of manufacturing custom “odd size” screen panels for obsolete shakers
that are still operation.
Screen Tech International lineup includes, but not
limited to:
Derrick® Equipment Company
NOV® Brandt™
National®
M-I SWACO®
Fluid Systems®
Vortex Fluid Systems®
Tri-Flo® International
KEMTRON®
Double Life®
Harrisburg®
Triton®
DFE®
RUFF®
Weatherford®
SCOMI®
And many others…
8. SCREEN TECH INTERNATIONAL LTD. CO.
Some misunderstood things about Shale Shakers.
“Replacement Screens Will VOID a Warranty”
The Original Equipment Manufacturers (OEM) are trying to force the issue on using their screens on their own equipment. It has been said that in most cases the OEM will cancel
the warranty on their shakers if you do not use their screen. It is our understanding that NONE of the OEM ever warranted their shaker baskets. To our knowledge, when asked,
they will admit the shaker frame or bed is warranted for defects such as cracking, warping etc., but not for wear.
9. SCREEN TECH INTERNATIONAL LTD. CO.
Some misunderstood things about Shale Shakers.
“Replacement Screens Will VOID a Warranty”
The Original Equipment Manufacturers (OEM) are trying to force the issue on using their screens on their own equipment. It has been said that in most cases the OEM will cancel
the warranty on their shakers if you do not use their screen. It is our understanding that NONE of the OEM ever warranted their shaker baskets. To our knowledge, when asked,
they will admit the shaker frame or bed is warranted for defects such as cracking, warping etc., but not for wear.
“Replacement Screens Will Ruin the Shaker Basket”
All screens wear out the cushions, support rubbers, seals, cross and side supports etc. of the shale shaker. When asked about replacement screens, OEM’s cite that wear on these
items occur faster using screens other than OEM screens. We must remember that these items are expendable items and are to be replaced at frequent intervals. How quickly
depends on several factors. Screens cannot be the sole factor considered for replacement of these items.
10. SCREEN TECH INTERNATIONAL LTD. CO.
Some misunderstood things about Shale Shakers.
“The “Replacement” screens are heavier than the OEM screens, thus somehow impacting the life
and performance of the shaker.”
Every manufacturer of shaker screens builds their screens in a different manner. Some screens are lighter than others, and some screens are heavier than others. Some are made of a
lightweight composite material, while some are made from steel tubing. The myth here is that the weight difference between the OEM vs. Replacement Screen would somehow
affect the life of the shaker itself.
For these purposes, let me offer you the following example:
If a shale shaker is under normal operating conditions, the shaker bed will be flooded with at least 50 gallons of fluid. Some shakers will run 84 gallons of fluid. At 10ppg this
equals 840 pounds displaced over the 4 screens, an average of 210 pounds of fluid per screen.
Now, does anyone really think 8-10 pounds in screen weight will matter?
If so, how can the shaker withstand 17ppg mud weight with an average of 357 pounds of fluid per screen?
As you can see the weight between OEM screens vs. “Replacement” screens really does not impact the shaker in field application.
11. SCREEN TECH INTERNATIONAL LTD. CO.
Some misunderstood things about Shale Shakers.
“The “Replacement” screens are heavier than the OEM screens, thus somehow impacting the life
and performance of the shaker.”
Every manufacturer of shaker screens builds their screens in a different manner. Some screens are lighter than others, and some screens are heavier than others. Some are made of a
lightweight composite material, while some are made from steel tubing. The myth here is that the weight difference between the OEM vs. Replacement Screen would somehow
affect the life of the shaker itself.
For these purposes, let me offer you the following example:
If a shale shaker is under normal operating conditions, the shaker bed will be flooded with at least 50 gallons of fluid. Some shakers will run 84 gallons of fluid. At 10ppg this
equals 840 pounds displaced over the 4 screens, an average of 210 pounds of fluid per screen.
Now, does anyone really think 8-10 pounds in screen weight will matter?
If so, how can the shaker withstand 17ppg mud weight with an average of 357 pounds of fluid per screen?
As you can see the weight between OEM screens vs. “Replacement” screens really does not impact the shaker in field application.
There are a number of other myths about screens and shakers. Just remember when you hear the next tidbit of “free
advice”, be sure and “check the price.”
13. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
14. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
15. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
16. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
17. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
18. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
6. Dried cuttings or drilling fluid left on screen during shutdown or shaker(s)
19. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
6. Dried cuttings or drilling fluid left on screen during shutdown or shaker(s)
7. Personnel walking on screens or using the shaker as a work table
20. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
6. Dried cuttings or drilling fluid left on screen during shutdown or shaker(s)
7. Personnel walking on screens or using the shaker as a work table
8. Tools being dropped on screens
21. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
6. Dried cuttings or drilling fluid left on screen during shutdown or shaker(s)
7. Personnel walking on screens or using the shaker as a work table
8. Tools being dropped on screens
9. Extremely high mud weights or heavy solids loading
22. SCREEN TECH INTERNATIONAL LTD. CO.
TEN MOST FREQUENT CAUSES OF PREMATURE SCREEN FAILURE
1. Personnel improperly trained on handling, storage, maintenance and
installation of deck (channel/crown) rubbers and screens
2. Careless storage of screen panels prior to use
3. Screen damage before use from improper handling during installation
4. Deck (channel/crown) rubbers improperly installed
5. Deck (channel/crown) rubbers dirty, worn or missing
6. Dried cuttings or drilling fluid left on screen during shutdown or shaker(s)
7. Personnel walking on screens or using the shaker as a work table
8. Tools being dropped on screens
9. Extremely high mud weights or heavy solids loading
10. Defective or improperly manufactured screens
23. Matt Peters – President
President of Screen Tech International since inception, October 2010. Matt has accumulated experience in the oil and gas industry
totaling 14 years. Matt joined Global Wire Cloth in the summer 2000, and worked with the company for 10 years. During his tenure
with Global Wire Cloth, Matt began working on the production floor in the heater department. Matt moved into Operations and held
various positions including Purchasing Manager. In November 2005, Matt became General Manager and oversaw all elements of the
company. During his tenure as General Manager, Matt was also part owner of BOSS – Bayou Oilfield Service and Supply. This service
company was primary distribution arm of Global Wire Cloth screens. As President of Screen Tech International, Matt’s focus is overall
support of the operation including purchasing, manufacturing, and sales for the company.
24. Scott Crawford – Plant Manager
Plant Manager of Screen Tech International since inception, October 2010. Scott’s background includes 7 years manufacturing with
Global Wire Cloth. During Scott’s tenure with Global, he held several positions including Industrial Screens Manager (2 years) and
Plant Manager (5 years). Prior to Global Wire Cloth, Scott worked for Southwestern Wire Cloth (SWACO). He spent 13 years with
Southwestern in various Production and Lead Production positions making a variety of replacement shaker screens. Scott has spent 24
years in manufacturing, specifically making replacement shaker screens. Scott’s focus at Screen Tech International is plant operations,
quality, and continuous improvement.
25. Cindy Rash – Office Administrator
Office Manager of Screen Tech International since inception, October 2010. Cindy’s responsibilities include; customer account setup,
accounts payable, accounts receivable, and record keeping. She works closely with Operations/Production department for inventory
control and reconciliation of all aspects of manufacturing process. Prior to Screen Tech, Cindy held CSR – Customer Support
Representative responsibilities within the trucking industry for several years.
26. Kaleb Files – Operations Manager
Production Lead of Screen Tech International since inception, October 2010. Prior to joining Screen Tech, Kaleb worked for Global
Wire Cloth from April 2007 to October 2010. Kaleb worked up to Production Lead and Traffic Manager during his tenure. He also
has oversight of the Shipping and Receiving Department. Kaleb’s focus at Screen Tech is maintaining production flow and maintaining
aggressive lead times. He also provides Sales Support and regularly interacts with customers.
27. Tom Remy – Sales
Professional Salesman with accumulated 24 years of business to business sales. Joined Screen Tech International January 16, 2012 and
is presently heading up sales for the company. Prior to joining Screen Tech, Tom held the Director of Sales position with Global Wire
Cloth and was in that position for 6 years. Other industries where Tom has made a positive impact include Industrial Uniforms,
Telecommunications, and Protective Security Solutions. Tom is probably one of the most positive people you will meet. Tom’s focus at
Screen Tech International is to increase sales and focus on strong customer relationships.