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INFO@LAYNE.COM | For more information, or to speak with an expert please visit us at WWW.LAYNE.COM
© 2014 Layne. All Rights Reserved. 070114
WATER TREATMENT TECHNOLOGIES:
ADVANCED AMBERPACK™ MUNICIPAL
With continual emphasis on minimizing environmental impact, reducing
treatment costs and waste residuals, the Advanced Amberpack (AAM)
Municipal ion exchange process provides an innovative and commercially
proven solution to nitrate removal.
Nitrate can be present in groundwater supplies from fertilizer and agricultural activity. The
increased presence of nitrate is attributable to the 20-fold increase in the use of nitrogen
fertilizers. The USEPA has set the nitrate MCL measured as nitrogen at 10 mg/l. Nitrate
contamination is a concern as ingestion of nitrate in drinking water by infants can lead to
oxygen deficiency in the blood, a potentially fatal condition.
EVALUATION OF TREATMENT EFFICIENCY
Understanding the full life-cycle costs of each treatment option is imperative for responsible
investment. Layne understands the design, construction and operation costs of infrastructure
and provides informed analysis of the costs and benefits of different solutions through pilot
testing services.
LOW WASTE, HIGH EFFICIENCY, HIGH RATE ION EXCHANGE
Conventional ion exchange systems typically operate at surface loading rates of only 6-9
gpm/sf. Advanced Amberpack Municipal system is capable of being engineered for loading
rates up to 25 gpm/sf. This enhancement allows for smaller vessels and lower vessel
height, significantly reducing overall footprint requirements. The packed bed countercurrent
ion exchange process incorporates a “state of the art” patented Fractal Distribution
Technology that enables the treatment of large volumes of water, while producing minimal
quantities of waste (typically in the range of 0.3-0.5% of the water produced for distribution).
REMOVAL OF NITRATE
For nitrate removal, Advanced Amberpack Municipal’s packed bed-countercurrent operation
utilizes a nitrate-selective ion exchange resin and Fractal Distributors to eliminate
contaminate spiking, while providing a near perfect separation of waste fraction from the
regeneration process.
This makes Advanced Amberpack Municipal the best solution for contaminate removal to
provide healthy water and keep industrial facilities, plants and government agencies running
smoothly and cost-effectively.
INFO@LAYNE.COM | For more information, or to speak with an expert please visit us at WWW.LAYNE.COM
© 2014 Layne. All Rights Reserved. 070114
ADVANCED AMBERPACK MUNICIPAL
(CONT)
FRACTAL DISTRIBUTION TECHNOLOGY
Using a patented fractal distribution technique, an Advanced
Amberpack Municipal system enhances the ion exchange process
by equalizing distribution within the vessel for nearly perfect plug
flow in column operations. The combination of this innovative
distribution technology with other unique system components and
operating parameters results in a truly revolutionary deionization
system.
The distance from the inlet point to each outlet orifice is constant,
so there is no tendency for the water to prefer the path closer to
the inlet. All holes have the same channel distance to the center.
WASTE REDUCTION
Waste reduction in the Advanced Amberpack system is a result of
the Fractal Distribution technology. The columns below compare
the waste diffusion profile in ion exchange systems with a
conventional underdrain with that of the AAM Fractal Distributor.
ADVANCED AMBERPACK ADVANTAGES
+ Higher loading rates enable smaller footprint
+ Vessel height is only 6 feet, saving overhead space
requirement
+ Lowest overall capital cost, operating cost and cost of
ownership.
+ High efficiency design
+ Low waste through selective brine reuse
+ Modular treatment train provides scalability
+ Reduced time and cost for field installation
+ Reduced regenerate costs
+ Standard fully automated design
TYPICAL SYSTEM FEATURES
+ Two or three vessel modular configurations
+ Modules are piped together for required capacity
+ Filter vessels, piping and valves, backwash supply
+ System controls shipped as integrated shop-assembled
system
+ Automated PLC controlled regeneration and recycle
system
+ All required flow instrumentation
+ Pressure gauges and sample points
+ NSF 61-compliant vessel lining
+ ASME Code Sct. VIII, Div. 1 pressure vessels
+ Fusion-bonded epoxy lined carbon steel (water) and Sch.
80 PVC (regenerate) piping
+ Finished painted vessels, piping and components
+ Galvanized support skid
OPTIONAL SYSTEM FEATURES
+ PVC piping system
+ Effluent monitor
+ Automatic finished water blending
+ NSF-compliant abrasion resistant vessel lining
Advanced Amberpack™ is a registered trademark of Rohm and Haas Corporation, a
wholly owned subsidiary of Dow Chemical Company.
Fractal Distribution Technology has been licensed from Amalgamated Research
Incorporated.
Fractal Cascade Distributor
prior to installation
Without Fractal With Fractal

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WaterTreatmentTechnologies_AdvancedAmberpackMunicipal-v-2

  • 1. INFO@LAYNE.COM | For more information, or to speak with an expert please visit us at WWW.LAYNE.COM © 2014 Layne. All Rights Reserved. 070114 WATER TREATMENT TECHNOLOGIES: ADVANCED AMBERPACK™ MUNICIPAL With continual emphasis on minimizing environmental impact, reducing treatment costs and waste residuals, the Advanced Amberpack (AAM) Municipal ion exchange process provides an innovative and commercially proven solution to nitrate removal. Nitrate can be present in groundwater supplies from fertilizer and agricultural activity. The increased presence of nitrate is attributable to the 20-fold increase in the use of nitrogen fertilizers. The USEPA has set the nitrate MCL measured as nitrogen at 10 mg/l. Nitrate contamination is a concern as ingestion of nitrate in drinking water by infants can lead to oxygen deficiency in the blood, a potentially fatal condition. EVALUATION OF TREATMENT EFFICIENCY Understanding the full life-cycle costs of each treatment option is imperative for responsible investment. Layne understands the design, construction and operation costs of infrastructure and provides informed analysis of the costs and benefits of different solutions through pilot testing services. LOW WASTE, HIGH EFFICIENCY, HIGH RATE ION EXCHANGE Conventional ion exchange systems typically operate at surface loading rates of only 6-9 gpm/sf. Advanced Amberpack Municipal system is capable of being engineered for loading rates up to 25 gpm/sf. This enhancement allows for smaller vessels and lower vessel height, significantly reducing overall footprint requirements. The packed bed countercurrent ion exchange process incorporates a “state of the art” patented Fractal Distribution Technology that enables the treatment of large volumes of water, while producing minimal quantities of waste (typically in the range of 0.3-0.5% of the water produced for distribution). REMOVAL OF NITRATE For nitrate removal, Advanced Amberpack Municipal’s packed bed-countercurrent operation utilizes a nitrate-selective ion exchange resin and Fractal Distributors to eliminate contaminate spiking, while providing a near perfect separation of waste fraction from the regeneration process. This makes Advanced Amberpack Municipal the best solution for contaminate removal to provide healthy water and keep industrial facilities, plants and government agencies running smoothly and cost-effectively.
  • 2. INFO@LAYNE.COM | For more information, or to speak with an expert please visit us at WWW.LAYNE.COM © 2014 Layne. All Rights Reserved. 070114 ADVANCED AMBERPACK MUNICIPAL (CONT) FRACTAL DISTRIBUTION TECHNOLOGY Using a patented fractal distribution technique, an Advanced Amberpack Municipal system enhances the ion exchange process by equalizing distribution within the vessel for nearly perfect plug flow in column operations. The combination of this innovative distribution technology with other unique system components and operating parameters results in a truly revolutionary deionization system. The distance from the inlet point to each outlet orifice is constant, so there is no tendency for the water to prefer the path closer to the inlet. All holes have the same channel distance to the center. WASTE REDUCTION Waste reduction in the Advanced Amberpack system is a result of the Fractal Distribution technology. The columns below compare the waste diffusion profile in ion exchange systems with a conventional underdrain with that of the AAM Fractal Distributor. ADVANCED AMBERPACK ADVANTAGES + Higher loading rates enable smaller footprint + Vessel height is only 6 feet, saving overhead space requirement + Lowest overall capital cost, operating cost and cost of ownership. + High efficiency design + Low waste through selective brine reuse + Modular treatment train provides scalability + Reduced time and cost for field installation + Reduced regenerate costs + Standard fully automated design TYPICAL SYSTEM FEATURES + Two or three vessel modular configurations + Modules are piped together for required capacity + Filter vessels, piping and valves, backwash supply + System controls shipped as integrated shop-assembled system + Automated PLC controlled regeneration and recycle system + All required flow instrumentation + Pressure gauges and sample points + NSF 61-compliant vessel lining + ASME Code Sct. VIII, Div. 1 pressure vessels + Fusion-bonded epoxy lined carbon steel (water) and Sch. 80 PVC (regenerate) piping + Finished painted vessels, piping and components + Galvanized support skid OPTIONAL SYSTEM FEATURES + PVC piping system + Effluent monitor + Automatic finished water blending + NSF-compliant abrasion resistant vessel lining Advanced Amberpack™ is a registered trademark of Rohm and Haas Corporation, a wholly owned subsidiary of Dow Chemical Company. Fractal Distribution Technology has been licensed from Amalgamated Research Incorporated. Fractal Cascade Distributor prior to installation Without Fractal With Fractal