Layerwise - Jonas van Vaerenbergh

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Layerwise - Jonas van Vaerenbergh

  1. 1. Your FREEDOM in Additive Manufacturing
  2. 2. Agenda2  About LayerWise  Metal Additive Manufacturing  Applications  Design tips  Future outlook © LayerWise NV, all rights reserved
  3. 3. About LayerWise3  LayerWise was incorporated in 2008 as a spin-off from Who We Are K.U.Leuven-PMA  Unique technological expertise in Metal Additive Manufacturing since 2001  Unique focus on developing new AM applications together with clients Increase your added value through advantages of Metal Additive Manufacturing © LayerWise NV, all rights reserved
  4. 4. LayerWise4 LayerWise NV Medical & Industrial R&D Dental prototypes technology engineering material series production software © LayerWise NV, all rights reserved ISO 9001 and ISO 13485 certified
  5. 5. Focus on production5  ProtoWise LayerWise NV PROTOTYPING  guaranteed turn-around for prototyping parts Belgium  PartWise  Series from 1 up to 25.000 parts INDUSTRIAL  ToolWise PRODUCTION  Toolinserts out of hardened tool steel PARTS  Co-Engineering  CustomWise  Customized medical products and implants MEDICAL (PATIENT SPECIFIC)  DentWise PRODUCTION PARTS  implant supported dental frameworks © LayerWise NV, all rights reserved
  6. 6. Metal Additive Manufacturing6 Principle  Directly from 3D CAD  Layer-wise production  3D components by successive connection of thin 2D layers © LayerWise NV, all rights reserved
  7. 7. Metal Additive Manufacturing8 Principle © LayerWise NV, all rights reserved
  8. 8. Metal Additive Manufacturing9  Materials: LayerWise  Stainless steels: 316L, 17-4, 15-5  Bronze alloy  Hardenable steel: 1.2709  Co-Cr  Titanium (pure, Ti6Al4V, …)  Inconel 718  Aluminium, Hastelloy  Specifications Maximum build volume 250x250x200 mm 250x200x410 mm Density  100 % Typical part accuracy* ± 50 µm Typical surface roughness* # 5 µm Ra – 40 µm Rz Minimal wall thickness 0.200 mm Resolution 0.005 mm * dependent on part geometry # can be improved by LayerWise SILC treatment © LayerWise NV, all rights reserved CONFIDENTIAL
  9. 9. Add value10 cooling & heating enhance flow isolation weight reduction function integration © LayerWise NV, all rights reserved
  10. 10. Conformal cooling11 Benefits  Conformal cooling channels  Cycle time reduction (15 …. 60%)  Improved quality of molded part  no hot spots  eliminate warpage  eliminate internal stress  Improved durability of mould  Cost reduction © LayerWise NV, all rights reserved
  11. 11. Conformal cooling12 Integrated channels © LayerWise NV, all rights reserved
  12. 12. Conformal cooling13 Design DeNayer Hogeschool Complete surface cooling Discrete channels © LayerWise NV, all rights reserved
  13. 13. Conformal cooling14 380 mm, channel Ø 2 mm Long channels © LayerWise NV, all rights reserved
  14. 14. Medical applications
  15. 15. Orthopedic applications16 Hip  Patient-specific joint prostheses  Integration of defect-filling and load- Courtesy of Mobelife bearing scaffold  Interfacing with standard components © LayerWise NV, all rights reserved
  16. 16. Bone scaffolds17  High resolution and accuracy  Very good repeatability (size, strength, stiffness)  Many unit-cells possible © LayerWise NV, all rights reserved
  17. 17. Cranial and maxillofacial applications18 Design & production Courtesy of OBL © LayerWise NV, all rights reserved
  18. 18. Conclusion19  High quality material  Add value to you components  Solution for heating, cooling, geometry problems © LayerWise NV, all rights reserved
  19. 19. Contact details20 LayerWise N.V. Kapeldreef 60 3001 Leuven Belgium tel: +32 16 29 84 20 fax: +32 16 29 83 19 www.layerwise.com info@layerwise.com © LayerWise NV, all rights reserved

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