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The Future Envelope 12
It’s all about performances
The design assist approach for the engineering of
complex façades: general concepts and case study
Harald Spitaler
www.interreg.net
FACEcamp final event | Bolzano, 20-21 May
2019
FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020.
Architects are creating dream buildings. The facade
fabricator is the one to realize his dream as a part of a
team.
A good way to create what the architect has in mind is to go
through a design assist by touching the different needs
from various points of view.
Today I resume the design assist process on a special
project in New York.
FOCUS
 Design Assist as team-oriented, complementary
approach involving:
• owners
• architects
• engineers
• construction companies
during the early design stage
Design Assist - The approach
Country
Manager
Technical
Project
Manager
Design
Leader
Thermal
Engineer
Structural
Engineer
Purchasing
Manager
Production
Manager
Quality
Control
Manager
Logistic
Manager
Cost
Manager
Design Assist - The approach
DESIGN ASSIST – A CASE STUDY
520 West 28th Street (Zaha Hadid)
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
1. Schematic Architectural Drawings and Renderings
2. Structural Concept
3. External Wall Concept
Design Inputs
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Design Inputs
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
 Transparent facade
 Opaque facade
 Confluence of the two
surfaces
Design Inputs
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Design Inputs
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
 Selection of different
materials
 Selective glass
 Stone-like appearance
metal cladding
Design Inputs
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
 Definition of facade layers
 structural
 Insulation
 weather barrier
 architectural cladding
 PROPOSAL DOCUMENTS
o SCHEMATIC DESIGN DRAWINGS
o SCOPE OF WORK
o PROJECT MILESTONE SCHEDULE
o PICTURES OF SIMILAR PROJECTS
o LIST OF SUBCONTRACTORS/SUPPLIERS
 THERMAL PERFORMANCE DATA
 VISUAL MOCK UP
 SAMPLES OF MATERIALS AND FINISHINGS
Design Assist Program
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Design Assist Process – Facts
• 3 month‘s of DA – Sept. – Nov. 2013
• 756 facade panels – 5.000m²
• 201 motorized openable windows PAF
• 935 profiles bent - 300 different geometries
• 763 IGUs - 224 different geometries
• 19 new custom aluminum extruded profiles
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Design intent:
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Installation
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Installation
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Installation
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Installation
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
Final result:
Design Assist – A Case study
520 West 28th Street (Zaha Hadid)
References
• Zaha Hadid Architects – London (UK)
• GMS LLP – New York (USA)
• RWDI – Dunstable, Bedfordshire (UK)
• ATI Intertek – York (USA)
• Field Condition - www.fieldcondition.com
• Pichler projects GmbH – Bozen (I)
Thank you for your attention!
www.interreg.net
Harald Spitaler
harald.spitaler@pichler.pro
FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020.

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Harald Spitaler, Stahlbau Pichler, Bolzano (IT) “The design assist approach for the engineering of complex façades: general concepts and case studies”

  • 1. The Future Envelope 12 It’s all about performances The design assist approach for the engineering of complex façades: general concepts and case study Harald Spitaler www.interreg.net FACEcamp final event | Bolzano, 20-21 May 2019 FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020.
  • 2. Architects are creating dream buildings. The facade fabricator is the one to realize his dream as a part of a team. A good way to create what the architect has in mind is to go through a design assist by touching the different needs from various points of view. Today I resume the design assist process on a special project in New York. FOCUS
  • 3.  Design Assist as team-oriented, complementary approach involving: • owners • architects • engineers • construction companies during the early design stage Design Assist - The approach
  • 5. DESIGN ASSIST – A CASE STUDY 520 West 28th Street (Zaha Hadid)
  • 6. Design Assist – A Case study 520 West 28th Street (Zaha Hadid)
  • 7. 1. Schematic Architectural Drawings and Renderings 2. Structural Concept 3. External Wall Concept Design Inputs Design Assist – A Case study 520 West 28th Street (Zaha Hadid)
  • 8. Design Inputs Design Assist – A Case study 520 West 28th Street (Zaha Hadid)  Transparent facade  Opaque facade  Confluence of the two surfaces
  • 9. Design Inputs Design Assist – A Case study 520 West 28th Street (Zaha Hadid)
  • 10. Design Inputs Design Assist – A Case study 520 West 28th Street (Zaha Hadid)  Selection of different materials  Selective glass  Stone-like appearance metal cladding
  • 11. Design Inputs Design Assist – A Case study 520 West 28th Street (Zaha Hadid)  Definition of facade layers  structural  Insulation  weather barrier  architectural cladding
  • 12.  PROPOSAL DOCUMENTS o SCHEMATIC DESIGN DRAWINGS o SCOPE OF WORK o PROJECT MILESTONE SCHEDULE o PICTURES OF SIMILAR PROJECTS o LIST OF SUBCONTRACTORS/SUPPLIERS  THERMAL PERFORMANCE DATA  VISUAL MOCK UP  SAMPLES OF MATERIALS AND FINISHINGS Design Assist Program Design Assist – A Case study 520 West 28th Street (Zaha Hadid)
  • 13. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Design Assist Process – Facts • 3 month‘s of DA – Sept. – Nov. 2013 • 756 facade panels – 5.000m² • 201 motorized openable windows PAF • 935 profiles bent - 300 different geometries • 763 IGUs - 224 different geometries • 19 new custom aluminum extruded profiles
  • 14. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Design intent:
  • 15. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Installation
  • 16. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Installation
  • 17. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Installation
  • 18. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Installation
  • 19. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) Final result:
  • 20. Design Assist – A Case study 520 West 28th Street (Zaha Hadid) References • Zaha Hadid Architects – London (UK) • GMS LLP – New York (USA) • RWDI – Dunstable, Bedfordshire (UK) • ATI Intertek – York (USA) • Field Condition - www.fieldcondition.com • Pichler projects GmbH – Bozen (I)
  • 21. Thank you for your attention! www.interreg.net Harald Spitaler harald.spitaler@pichler.pro FACEcamp is funded by European Regional Development Fund and Interreg V-A Italy-Austria 2014-2020.