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2013 sedi clothes dryers summit 5 tech session_neea

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2013 sedi clothes dryers summit 5 tech session_neea

  1. 1. Efficient Clothes Dryers Christopher Dymond, Sr. Product Manager Dryer Summit November 14th , 2013 1 NORTHWEST ENERGY EFFICIENCY ALLIANCE
  2. 2. Outline NEEA’s Approach  A Dryer Market Transformation Path Research  Field Study Results  Recent Lab Testing Results Near Term Activities  National Alignment  Developing Qualified Products List  Value Proposition for Manufacturers 2
  3. 3. NEEA’s Approach 3
  4. 4. Market Transformation Approach Pilot Market Share Natural Baseline US Heat Pump Clothes Dyers Market Today Emerging Technologies Early: testing, standards, identify barriers 4 Efficient Product or Practice Incentives Dollars Invested Next: pilot programs, specifications, incentives, market research and strategy development Early Market Adoption Time Mainstream Market Adoption
  5. 5. History of Successful Collaboration Efficient Washers 50% Market Share ENERGY STAR Windows Market Share Hits 75% 1997 Food processors commit 50% energy reduction goal Strategic energy management adopted in healthcare (30% of “beds”) 2001 2008 Energy Forward Campaign. TVs 50% more efficient than 3 years ago. 2010 2005 1997 1998 2000 2004 2004 2007 2009 Northwest Energy Efficiency Alliance Launched BacGen Reduces Wastewater Treatment Energy Use by 50% VFD cold Storage Fans Reduce Energy Use by 61-86% NEEA Pioneers 80PLUS Northwest ENERGY STAR New Homes Specifications CFL sales Top 18 Million annually 13,000 DHPs installed at a savings of 40,500,000 kWh per year. 5
  6. 6. The Future of Dryers Context DOE rule making will begin (again) in 3-4 years. It will take about 2 years to complete and can be implemented as new federal minimum standard 5 years later. 2029? Laundry System “Tier 2” Heat Pump Dryers 2014 Energy Star Dryer 1963 Auto Termination Sensors 1938 Electric Resistance Clothes Dryers Solar Clothes Drying 6
  7. 7. A Better Test Procedure Number of Products 2005 Test Protocol Distribution (little diversity) Current Federal Minimum Standards 2013 Test Protocol distribution Heat Pump Dryers NEEA’s value is to find and grow this “bump” 7 Energy Efficiency Tier 1 Tier 2 Tier 3
  8. 8. Leads to Product Evolution We don’t yet know what the market will ultimately look like CO2 HP Compact HP Energy Efficiency Condensing Tier 3 Radio Frequency Non-condensing Heat Pump Dryers Tier 2 Advanced Electric Resistance (AER) Compact AER Tier 1 2005 Federal Standard 8 Electric Resistance (ER)
  9. 9. Field Research 9
  10. 10. NEEA Laundry Field Study Residential Building Stock Assessment  Approximately 1,850 homes Laundry Supplemental Study       10 50 sites for approximately 1 month Statistically significant sample 2005 and newer models 3 weight measurements kWh monitoring of both washer and dryer Participants paid to provide load and setting details
  11. 11. Drying time is longer Real World Drying Time Histogram 400 350 Questions • What is a consumer acceptable drying time? • How do we translate between test results and real world 2005 DOE Test Results Number of Loads 300 250 200 150 100 50 0 0-15 11 16-30 31-45 46-60 61-75 76-90 91-105 106-120 121-135 136-150 151-165 166-180 Drying Time (minutes)
  12. 12. Air flow rates are lower 12 Typical DOE 2005 and 2011 Questions • What is the real world vent rate? • How does this impact drying time? • Does this make them similar in performance to HP dryers? Number of Sites 10 8 24% of ducts had substantial air flow restrictions 6 4 2 0 0-20 12 21-40 41-60 61-80 81-100 Flow Bins (CFM) 101-120 121-140 141-160
  13. 13. Dryer Settings are not the same Dryer Temperature Dryness Level DOE Test Procedure “D” = High Heat, Normal Dryness 13
  14. 14. Energy Consumption vs Drying Time Energy Consumed Per Cycle (kWh/cycle) 9 8 NOTE: These are not the same load sizes, or weights 7 6 5 4 3 2 <5 lbs 10.1-15 lbs >20 lbs NEEA Average 1 0 0 20 40 60 80 100 Drying Time (minutes) 14 120 140 5-10 lbs 15.1-20 lbs DOE Test 160 180
  15. 15. Energy Consumption vs Load Size Energy Consumed Per Cycle (kWh/cycle) 9 Questions • Is a singular test weight a good representation? • Does it allow relative comparison? 8 7 6 5 4 3 2 <30 min 61-90 min >120 min NEEA Average 1 0 0 5 10 15 Load Size (lbs) 15 20 31-60 min 91-120 min DOE Test 25
  16. 16. How People Use Their Dryers Federal Test Condition n=1036 Temp Low 0-6.5 lbs Medium High Total Avg. Load Weight in Each Category (lbs) 6.6% 17.4% 16.5% 40.5% 4.3 20.8% 13.1% 36.9% 8.5 12.9% 6.7% 22.6% 13.1 51.1% 36.3% 100% 6.5-10.5 Load 3.0% lbs Weight * 10.5-25 lbs 3.0% Total 12.6% *Load weight represents the net weight of the dry load going into the washer 16
  17. 17. Initial Moisture 17
  18. 18. Summary and Comparison Table 18
  19. 19. NEEA Study Summary  Energy use was higher than expected  More loads per year DOE = 283/yr  Longer run times (min) NEEA = 337/yr DOE = 27 min NEEA = 58 min  Ventilation Rate Impact Negligible  Considerable Variability  Between models  Owner behavior  Types of laundry loads  Auto termination doesn’t always work well  Consumer Behavior 19  Medium heat is most common  Many selected “Extra Dry”  124% as many dryer loads as washer loads
  20. 20. Recent Lab Testing Results (Performed by Ecova) 20
  21. 21. Samsung DV457A1 Lab Testing Testing to DOE Appendix D2  Auto termination, no wrinkle-guard, both DOE test cloths and AHAM load 21
  22. 22. Lab Testing – Tier 2 Dryers Panasonic 24” HP With VS Compressor LG 24” HP With Electric Resistance Boost 22 Typical 27”
  23. 23. Recent HP Test Results 23
  24. 24. New Tech – RF Dielectric Heating Company: CoolDry, LLC Status: Alpha Prototype Energy Savings: 15-30% Non-Energy Benefits  Very Low Temp (80 F)  1/10th Tumble Time  Even Drying 24
  25. 25. Near Term Activities 25
  26. 26. National Alignment FTC DOE PG&E Other Stakeholders EPA LIPA Vermont Energy NEEA NYSERDA Local Retailers Miele General Electric Costco Whirlpool Kenmore (Sears) Bosch Electrolux Panasonic 26 Sears Samsung Lowes LG Home Depot
  27. 27. Developing a Qualified Products List Utility Wants  Energy Star Alignment w/D2  Additional Data (Cycle time, Heavy Load)  Real World Validation (field studies)  Consumer Preferences and Settings Manufacturer Wants  $$$$ incentive commitment  Marketing and consumer education  3rd party validation 27
  28. 28. Potential Market Support for Dryer* Early-stage incentives*  $400/unit x 100,000 = $40 million Mid-stage incentives*  $300/unit x 200,000/yr = $60 million/yr  Duration ~ 2-5 years Late-stage incentives  $150/unit x 1,000,000/yr = $150 million/yr  Duration ~2-10 years 28 * Assumes unit provides 400kWh/yr savings compared to electric resistance Values are estimates reflective of similar types of efficiency investments and participation by NW, CA, and NY utilities. ** Assumes broader nation wide incentive programs.
  29. 29. Discussion of Implications 29
  30. 30. Questions & Comments Filling the Energy Efficiency Pipeline Accelerating Market Adoption Delivering Regional Advantage Thank You! Christopher Dymond Sr. Product Manager cdymond@neea.org (503) 688-5454 – work 30 (503) 428-2787 – mobile

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