Safety, Process, And Ergonomic Improvements


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This is a small sample of My Shop Floor Improvements

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Safety, Process, And Ergonomic Improvements

  1. 1. Aaron Stevens Project Samples
  2. 2. Lean Approaches and Goals <ul><li>Use just what you need when you need it. </li></ul><ul><li>99.9% of the time, addressing ergonomic and safety issues will reduce cycle time / tack time and increase Kaizan time (Improvement). </li></ul><ul><li>Team member cross training and 5’s. </li></ul><ul><li>Simplifying, Standardizing, Sorting, Sustaining, and Systematic Cleaning. </li></ul>
  3. 3. My Several hat’s <ul><li>Industrial Health and Safety Engineer </li></ul><ul><li>Project Manager </li></ul><ul><li>Safety Manager </li></ul><ul><li>Process Improvement Engineer </li></ul><ul><li>Associate Engineer Technician </li></ul><ul><li>Safety Specialist </li></ul><ul><li>Ergonomic Specialist </li></ul><ul><li>Welder Specialist </li></ul><ul><li>Fabrication Specialist </li></ul><ul><li>Production Specialist </li></ul>
  4. 4. From Solid Works to the Floor
  5. 5. From Solid Works to the Floor
  6. 6. From Solid Works to the Floor
  7. 7. From Solid Works to the Floor
  8. 8. From Solid Works to the Floor
  9. 9. From Solid Works to the Floor
  10. 10. From Solid Works to the Floor
  11. 11. From Solid Works to the Floor
  12. 12. Before and After Working on the Floor Working at the right height
  13. 13. Before Make shift build Table to place bar after its been punched, then TM screws in the hardware from boxes as shown. Fresh air stop punch
  14. 14. After TM can now punch Stucco and regular frame bar, then slide over into new slot. Once bar is in slot, TM can screw in hardware easily. Punch has New shelf to hold three bins for screws and hardware, and holder for the air drill.
  15. 15. After Fresh Air Stop Punch and Build Table
  16. 16. Before: Bins taking up space on shop floor
  17. 17. After: Space on shop floor has really opened up!
  18. 18. Before: Smoke Shack/Lunch Room
  19. 19. After: New Storage Area!
  20. 20. <ul><li>Eliminating Trip Hazards </li></ul>Before and After
  21. 21. Before and After <ul><li>New Step Ladder to replace Wood Bench </li></ul>
  22. 22. <ul><li>New Guard Rail for electrical panel </li></ul>Before and After
  23. 23. Designated Areas Marked
  24. 24. <ul><li>No guarding/unsafe work conditions </li></ul><ul><li>Pinch Points and rotating parts </li></ul>Before
  25. 25. After <ul><li>New Machine Guarding </li></ul><ul><li>Safe operation for Team Members </li></ul>
  26. 26. Storage Shed OSHA compliant and organized!
  27. 27. Before Bead Bundles stored outside on racks, which Team Members have to climb up to get Bead down.
  28. 28. After Bead Bundles are now stored inside on a new cart, this gives Team Members easy access to bead when they need it.
  29. 29. Before Team Members pulling and sliding heavy garbage bins across floor to dumpster.
  30. 30. After: New Bin Dollies
  31. 31. Before and After <ul><li>Balances on the floor </li></ul><ul><li>Balances now on a new rack </li></ul>
  32. 32. Before <ul><li>Balances on the floor </li></ul>
  33. 33. After <ul><li>New Balance Rack </li></ul>
  34. 34. Before and After <ul><li>Wooden Step Stool </li></ul><ul><li>New ANSI approved Step Stool </li></ul>
  35. 35. New Battery Charging and Eye Wash Stations
  36. 36. New Machine Guarding
  37. 37. New Machine Guarding
  38. 38. New Machine Guarding
  39. 39. Before and After Manually Lifting No More Lifting
  40. 40. Custom Tools
  41. 41. Modified Equipment
  42. 42. Carts
  43. 43. Carts
  44. 44. Solid Works
  45. 45. Solid Works
  46. 46. Thank You