1. FUEL CONVERSION

2. INTRODUCTION
CHW Forge, formerly known as Chaudhry Hammer
Works was established in 1956. It is South Asia’s finest Forging
Company known for its renowned quality and on time delivery.
Their specialized skills and vast experience makes them the
Pioneer of forging manufacturing. CHW Forge Manufactures a wide
Range of steel forging products which find application across
Diverse industries. From aluminum forgings, to hollow forgings,
Rings and gear.
Rings, and self-reinforced nozzles-every single one of their products
Comes with a their guarantee for long lasting product.

3. FUEL CONVERSION
• As Supreme Court prohibited pet coke and
furnace oil as an Industrial fuel, CHW FORGE
have set an excellent example by opting PNG-a
cleaner source of energy
• But PNG could not be fully satisfied in terms of
Cost savings. Hence Naveen Gas Service and BPCL
jointly provided a new solution - LPG LOT Gas
Bank System to CHW, which is more cost
effective.

4. WHY THIS CONVERSION TO LPG ?

5. The Calorific Value of LPG is 46.1 MJ/kg,
highest among all conventional fuels.
Hence a greater amount of fuel is
converted into usable heat.
Due to complete combustion, it
doesn't leave deposites on exchange
surfaces as well
1. EFFICIENCY

6. LPG has the lowest green house
emissions . As CHW's motto is to go
Standby /Alternate fuel for PNG with
Cost Effectiveness .The LPG fits perfect
for them because of no smoke
generation, soot and unborn particles.
2. Perfect Replacement of
PNG

7. In the long term, the commercial viability
of LPG is very higher than other
conventional fuels.
When Maintenance cost and efficiency
are taken into consideration,
LPG is always one step ahead.
3. COMMERCIAL VAIBLITY

8. Cost analysis for the period January 2018 to November 2018
NG 9000 KCal/SCM LPG 11800.0KCal/Kg
Month SCM PNG (INR) Rs./SCM MCal KG Rs./KG LPG(INR) Saving %
Jan-18 3,52,217 1,30,08,107 36.93 3169953 2,68,640 46.1 1,23,84,308 5%
Feb-18 4,35,720 1,65,69,222 38.03 3921480 3,32,329 45.0 1,49,54,797 10%
Mar-18 4,14,114 1,62,93,127 39.34 3727026 3,15,850 41.5 1,31,07,761 20%
Apr-18 4,22,964 1,68,47,079 39.83 3806676 3,22,600 41.1 1,32,64,861 21%
May-18 3,58,770 1,42,49,976 39.72 3228930 2,73,638 40.7 1,11,41,783 22%
Jun-18 4,44,836 1,84,31,515 41.43 4003524 3,39,282 44.1 1,49,72,280 19%
Jul-18 4,85,684 2,08,84,631 43.00 4371156 3,70,437 44.1 1,63,47,141 22%
Aug-18 3,88,062 1,70,46,463 43.93 3492558 2,95,979 50.1 1,48,23,794 13%
Sep-18 4,57,204 2,04,71,030 44.77 4114836 3,48,715 52.2 1,81,96,013 11%
Oct-18 4,50,104 2,05,48,915 45.65 4050936 3,43,300 56.1 1,92,45,606 6%
Nov-18 3,92,950 1,75,36,699 44.63 3536550 2,99,708 60.3 1,80,65,071 -3%
Dec-18 4,90,202 2,11,71,824 43.19 4411818 3,73,883 51.1 1,91,00,713 10%
Jan-19 3,79,848 1,58,31,685 41.68 3418632 2,89,715 42.6 1,23,45,563 22%
Feb-19 4,40,834 1,76,46,144 40.03 3967506 3,36,229 40.7 1,36,67,827 23%
Mar-19 4,38,966 1,65,40,458 37.68 3950694 3,34,805 43.6 1,45,95,508 12%
Apr-19 3,60,640 1,27,62,945 36.4 3245760 2,75,064 46.9 1,28,86,804 -1%
May-19 3,68,225 1,35,00,233 36.66 3314025 2,80,850 47.9 1,34,39,692 0%
Jun-19 3,49,133 1,28,92,434 36.93 3142197 2,66,288 47.8 1,27,36,922 1%
Jul-19 3,96,002 1,44,90,307 36.59 3564018 3,02,035 39.3 1,18,80,419 18%
Aug-19 3,50,000 1,27,68,000 36.48 3150000 2,66,949 33.9 90,53,648 29%
O.L Saving IGL 32,94,90,794 BPCL 28,62,10,510 13%

9. While LPG is available in portable
gas cylinder, this gas has even
better accessibility where the
Natural Gas pipeline connection is
available right at your premises gate
for use, thanks to the Natural Gas
Grid created all over India by
GAIL. Housekeeping is excellent
unlike diesel and Furnace oil.
4. ACCESSIBILITY

10. LPG is one of the most safe fuels if
handled in a right way. Since gas is
stored in a pressurized vessel and
utilized vide a closed loop pipeline
system, there is no scope of
pilferage.
5. CONVENIENCE AND SAFETY

11. FUEL CONVERSION
PROJECT OVERVIEW
How we tranformed PNG installation to a
highly efficient LPG LOT system

13. Since the First step, Look where we are...

14. Installed Gas System

15. 1.Manifolds #8 (For 16 cylinders of 450 kg
each)

16. 2. Autochangeover system with alarm and
message facility

17. 3. Heater and Heater less Vaporizer system
(Capacity – 750 kg/hr).

18. 4. Leakage Detection System with Auto
shutoff and Alarm System.

19. 5. High Pressure gas train

20. 6. Pipeline with liquid trap.

21. We Would like to thank BPCL for the guidance
in the project and thier support in supply of
450 KG "Hippo" Cylinders.

22. 1188, Street No. 12, Kapashera, New Delhi 110037
Ph: +91 -11 25062044, 9971492390, 9810537355 +917303397678
Email: naveengasservice@gmail.com , Info@saraswatgroup.com
Thank You !
Naveen Gas Service
(A unit of Saraswat Group)
(An ISO 9001-2015 Certified company)