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Smyth Digitaline - Presentation - Smyth Sewing for Digital Printing

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Smyth Digitaline is a new modular system to bind digitally printed books through the proven Smyth sewing technology. It combines Folding, Inserting and Thread Sewing in one automated, flexible and cheap solution.

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Smyth Digitaline - Presentation - Smyth Sewing for Digital Printing

  1. 1. PERFORMANCE – QUALITY - EFFICENCY © 2012 Smyth S.r.l.
  2. 2. The New DIGITALINE is a completely Integrated Production System of Digitally Printed Books, whichcombines Folding, Inserting and Thread Sewing. Increased efficiency is achieved through the newFolding Unit, which feeds Digital Sheets directly into the patented Smyth Automatic Sewer. SMYTH DIGITALINEDIGITAL PRINTED SIGNATURE Size max. Printed sheet : 500 x 700 mm. – Sewn Signature: 250 x 350 mm.TRADITIONAL OFFSET SIGNATURE Sewn signature 290* x 390 (*optional 320 mm.)Mechanical speed max. Pile feeder: 160 sheets/min. - Sewer: 60 cycles/min.Stitches number 8Stitches distance 24 mm.Electrical /Power 380V – 50 Hz – 6 Kw.Air pressure 6 barAir consumption Max. 200Nl/min. © 2012 Smyth S.r.l.
  3. 3. We have designed a “modular” line to satisfy all production needs in the digital printingmarket. Through the modularity in design Customers are provided with the possibilityof creating their most convenient configuration according to their production needs.This flexibility also provides Customers with the chance to utilize some of their existingequipment instead of being forced to purchase the complete system.Automatic Sewer F145 Folder Smyth 50 x 70 cm. Cross KNIFE Folder Sewer F145 T50 Folder Cross Knife folder unit © 2012 Smyth S.r.l.
  4. 4. The BASE CONFIGURATION includes the CROSS KNIFE FOLDER. A standing alone mobileUNIT composed of (1) INSERTING STATION + (1) CROSS KNIFE FOLDER . er Fo l d Inserting station for (4), (6) and (8) parallel fold sheets before the cross knife folder Folder NIFE Cr oss K Gathered book blocks ready to be Smyth sewn or glued. © 2012 Smyth S.r.l.
  5. 5. The CROSS KNIFE FOLDER can be linked with an existing all buckle 50 x 70 cm foldingmachine (optional) and used to produce inserted (4) page signatures . er Fo l d Inserting station + (1) cross knife flate sheet folder to produce inserted (4) page signatures. Folder NIFE Cr oss K Gathered book blocks ready to be Smyth sewn or glued. © 2012 Smyth S.r.l.
  6. 6. CROSS KNIFE FOLDER + SMYTH FOLDING MACHINE STANDARD Cross knife Folder + Folding machine 50 x 70 cm. Cross KNIFE Folder with the possibility to install a second cross knife (OPTIONAL) older IFE F s KN Cros Fo l de r T50The CROSS KNIFE FOLDER in line with the Smyth folding machine is supplied completed ofInserting station + (1) cross knife folder with the possibility to install a 2° cross knife (ITALIANPATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) toprepare the signature to be sewn in line with an F145 or F1804D automatic thread booksewer. © 2012 Smyth S.r.l.
  7. 7. CROSS KNIFE FOLDER + SMYTH SEWER F145The CROSS KNIFE FOLDING unit benefits from two parallel fold possibilities to insert (4), (6) and (8) pagesheets. The electronic knife is able to make one cross fold (4) ,(6) or (8 )page sheets and transfer the insertedsheets onto the sewing machine saddle. The signatures are transferred via an Indexing System onto themobile saddle ( ITALIAN PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 )to form the complete book. Buckle folding unit 50 x 70 cm. Supplied by the customer (optional) lder IFE Fo Sewer F145 complete of Automatic C ross KN signature feeder (optional) 5 r F14 Sewe Sewn book blocks © 2012 Smyth S.r.l.
  8. 8. DIGITALINE EASYThe DIGITALINE EASY i s the right configuration to run only thread sewn book blocks. It comesequipped with: Automatic folding unit F145 Sewer (without signature feeder) eu ni t g knif os s foldin n.1 cr n i ng statio Insert © 2012 Smyth S.r.l.
  9. 9. DIGITALINE EASY LAYOUTF145 Sewer (without signature feeder) Automatic folding unit n.1 cross folding knife unit Inserting station © 2012 Smyth S.r.l.
  10. 10. DIGITALINE EASY PLUSThe DIGITALINE EASY PLUS is the right configuration to run thread sewn book blocks inline. The system is also equipped with a 2°nd Cross knife folder to prepare signature to beglued or sewn “off line”. F145 Sewer (without signature feeder) Automatic folding unit ni t ifes u folding kn os s n. 2 c r s t ation t i ng s Inser Delivery exit digital printed signature © 2012 Smyth S.r.l.
  11. 11. DIGITALINE EASY PLUS LAYOUTF145 Sewer (without signature feeder) Automatic folding unit n.2 cross folding knife unit Inserting stations Delivery exit digital printed signature © 2012 Smyth S.r.l.
  12. 12. DIGITALINE STANDARDThe DIGITALINE STANDARD is the right configuration to run thread sewn book blocks in line with theF145 sewer completed of signature feeder to insert signatures or 4 pages signature in the production ofdigital books.It comes equipped with: F145 Sewer (with signature feeder) Automatic folding unit it kn ife un olding n. 1 c ross f ion in g stat Insert © 2012 Smyth S.r.l.
  13. 13. DIGITALINE STANDARD LAYOUTF145 Sewer (with signature feeder) Automatic folding unit n.1 cross folding knife unit Inserting station © 2012 Smyth S.r.l.
  14. 14. DIGITALINE SPECIALThe DIGITALINE SPECIAL is the right configuration to run thread sewn book blocks in line with theF145 sewer completed of signature feeder to insert traditional signatures or 4 pages signature in theproduction of digital books. The system is also equipped with a 2°nd Cross knife folder to preparesignature to be glued or sewn “off line”.It comes equipped with: F145 Sewer (with signature feeder) Automatic folding unit un it nifes lding k oss fo n.2 cr ns statio Inse rting Delivery exit digital printed signature © 2012 Smyth S.r.l.
  15. 15. DIGITALINE SPECIAL LAYOUT F145 Sewer (with signature feeder) Automatic folding unit n.2 cross folding knife unit Inserting stations Delivery exit digital printed signatureThis (PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) configurationoffers the possibility to use the Signature feeder to insert pre-folded signatures or (4) page signatures in theproduction of digital books. © 2012 Smyth S.r.l.
  16. 16. To reinforce the high flexibility of the system, the Smyth F145 thread book sewingmachine can be used as STANDARD BOOK SEWING MACHINE loaded with pre-folded, pre-gathered signatures as off-line solution. This possibility provides furtherflexibility and greater production capabilities. Detail of the F145 automatic signature feeder supplied complete with (4) upper + (4) lower sucker openings © 2012 Smyth S.r.l.
  17. 17. FLEXIBILITY 1 DIGITALINE & SEWING LINE SMYTH mod. UNIT.The connection of the DIGITALINE with an integrated gathering and sewing line Smythmod. UNIT gives the possibility to run in line books and catalogues matching traditionalsignature (offset) and digital printed signature. Delivery of “mix” signature books low ture f ed signa l print Digita 2 od. P1 Gatherer m KNIFE F older Smyth Cross older T50 F D F1804 Sewer nature nal sig Tr aditio low work f © 2012 Smyth S.r.l.
  18. 18. FLEXIBILITY 2 DIGITALINE & SEWING LINE SMYTH mod. UNIT. Delivery sewn books block composed by traditional signature ts flow d shee l printe Digita P12 re r mod. older Gathe NIFE F S myth Cross K older T50 F D F1804 Sewer al ture t digit l signa ry exi ture itiona flow Delive signa Trad g printe d workinThe high level of flexibility of the system gives the opportunity to run SIMULTANEOUSLYboth the gathering and sewing line UNIT, producing traditional sewn book blocks composed oftraditional signatures, and the DIGITALINE to process digitally printed signatures to beSmyth sewn or glued off line. © 2012 Smyth S.r.l.

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