The course deals with the design, development, analysis and optimization of individual equipment as well as complete chemical plants. It includes interpretation of process flow sheets, identification of malfunctions and prediction of performance of the process. Hands-on training in the industry's leading process simulator is also covered in the scope of this course, starting from introduction to GUI to advanced topics such as control panel analysis and optimization for better and faster results.
Solutions Pvt Ltd
Simulanis Solutions delivers technical and professional-development services in the specialized ield of Process Engineering. With a team of well-quali ied trainers
having quality experience of working with the process engineering departments of FTSE-100 multinational companies, we deliver cutting-edge professional
development services which focus on implementing industry's leading practices.
One of our lagship course bouquets, Process Simulation, is designed for industry professionals and students who intend to become conversant with the techniques
involved in the design and engineering of an integrated process, using commercially available simulation software. This course will empower you to con idently
build and troubleshoot simulation lowsheets, eﬀectively model new and existing processes, and signi icantly reduce engineering design time.
Process simulation, as a tool to represent real-time performance of processes, has evolved immensely in the past decade. It has not only enabled a faster and an easier
understanding of complex processes, but it has also assisted in the debottlenecking and optimization of industrial operations.
As part of this course, Simulanis provides you with hands-on training on the industry's leading process simulation software, taking you through all the concepts as
basic as getting introduced to the user-interface, and as advanced as manipulating the control panel and optimization algorithms to obtain faster and accurate
results. The structure of this course bouquet has been described in the following sections:
Getting started with the industry’s leading simulation engine
Basics of process simulation and process synthesis
Process lowsheeting on a simulation platform
Understanding the property methods, their relevance and their importance
Learn the basic techniques to transform a physical description of unit operations and processes into working simulation models.
Gain a beginner to intermediary level of pro iciency in simulating simple industrial problems.
Create simulation models with renewed con idence through a problem-based learning approach aided by a multitude of practical case studies.
Introducing the course bouquet, to help them learn the basics of process simulation, the trainees are refreshed with the fundamental concepts of chemical
engineering such as mass and energy balances, thermodynamics of phase and chemical equilibrium, along with heat and mass transfer, in a simulation environment.
Hence, the following topics are covered in this section:
After imparting the introductory and basic know-how of working with a simulation tool, the next step in the learning-ladder equips the trainees with the techniques
of simulating common unit operations of chemical processes under a range of operating conditions. The major unit operations covered in this section are:
Learn to model and simulate basic unit operations of processes.
Customize existing unit operation models on a simulation platform.
De ine custom models using easy-to-grasp techniques and extend software-speci ic simulation knowledge onto more user-friendly formats (e.g. MS Excel).
No simulation model of a process is complete without comprehensively exploring the avenues which may exist to eﬀectively optimize the process. In line with this
objective, to perform an in-depth simulation model analysis, advanced model-analysis and manipulation techniques are imparted to the trainees, which
consequently present them with the underlying opportunities to save costs. The topics covered under this section include:
Understand the governing parameters which in luence the technique of process optimization during the design phase.
Get acquainted with a systematic decision-making approach to eﬀectively implement optimization strategies in practice.
Learn from a host of industrial examples and case-studies illustrating the bene its of process optimization in the form of major energy and capital cost savings.
After presenting an all-inclusive account of using the simulation engine through an array of case-studies, expert tips, tools and techniques; the course bouquet aptly
concludes with a demonstration of all applications as-instructed, through real-world problems encountered in industry. The following industry-speci ic problems
have been covered to suitably accomplish the objectives of the course bouquet (list not exhaustive):
Re inery: CDU / VDU Simulations, FCC Unit and Hydrocracker Simulations
Pharmaceutical: Dryer, Granulation, Mixing, Milling, Conveying Simulations
Chemicals: Ammonia Synthesis, Sulphuric Acid Manufacturing Simulations
Utilities: Cogeneration, Heat Exchanger Network Design
Apply simulation techniques gained from the course to model, simulate and optimize real-world industrial problems.
Gain con idence to apply simulation techniques and overcome a range of complex process design challenges and stiﬀ operational problems.
Identify scope for practical value addition through plant-wide improvement studies aided by simulation techniques.
2. Simulating Unit Operations
Generating and sequencing convergence blocks to prepare for optimization
Setting Design Spec, Calculator and Sensitivity blocks to achieve optimization
Performing regression analysis and data- itting to validate optimization
Dealing with industrial case-studies to practically adapt optimization
Pressure Changers (Pumps, Compressors, and Valves)
4. Solving typical industrial problems
Beneﬁts of attending
Mode of Delivery
Describing basic and advanced features of simulation software.
Demonstrating the basic and advanced features of simulation software using case-studies, trainer-
guided exercises, group-problem solving sessions and homework problems.
Applying concepts to handle typical industrial problems.
Learn process lowsheeting using simulation software and employ simulation models to analyse the
eﬀect of key variables on critical parameters aﬀecting the optimum performance of the process.
Explore cost-eﬀective alternatives of existing and new process designs.
Demonstrate the implications of a detailed economic analysis collaborated with process simulation.
Evaluate design speci ications and solve typical industrial problems on a simulation platform.
Face-to-face sessions will be provided at our state-of-the-art facility by our well-quali ied trainers.
The sessions would be supplemented with hands-on practical experience on industry’s leading
simulation software for process design.
Our well-researched training material will be provided to the trainees in the most innovative manner.
To provide personalized attention to the trainees, we have limited the batch strength of our classroom
sessions to 8 students per session.
We organize buﬀer sessions during weekdays for trainees who miss the regular weekend sessions.
Best suited for
Commencement of batch: March, 2015st
Total Contact Duration: 4weeks
Regular sessions on Saturdays and Sundays
Six Sessions per Weekend (including practice sessions and assessment tests)
Session 1: 10:00 AM - 12:00 PM
Session 2: 12:15 PM - 2:15 PM
Lunch Break: 2:15 PM - 3:00 PM
Session 3: 3:00 PM to 5:00 PM
Industry professionals involved in the evaluation, designing and operations of the chemical processes.
Professionals, working on the development of already existing processes in the industry or the design of
new plant processes.
Industry professionals from allied disciplines of Chemical Engineering like Biotechnology, Biochemical
Engineering, Biological Engineering, Petroleum Engineering, Environmental Engineering,
Pharmaceutical and Polymer Engineering.
Chemical engineering graduates and students who are willing to hone their technical skills for taking up
some of the most sought-after jobs in the industry.
Degree / diploma in Chemical Engineering or allied disciplines
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Raman Talwar is a well decorated gold-medallist and a multi-award winning Masters in Chemical Engineering with Honours in Research (MEng. Hons.) from
the University of Manchester (UK). On the back of some ground breaking research work in a specialist domain, he has received prestigious accolades from
the university and several nominations from industry during his time in England. Whilst taking on challenging assignments ably testifying his impressive
technical and transferable skill-set, he has the experience of working for some of the world’s most respected FTSE-100 companies in the FMCG, Engineering
Consultative and Process Design industries. His core interests lie in the development and application of process simulation and optimization models to solve
real world problems. He also takes a keen interest in the ield of computer-aided design and development of process safety solutions applicable across a
range of industries including oil & gas, pharmaceutical and chemicals.
Rachit has completed his Master of Technology (M.Tech) in Chemical Engineering from IIT-Delhi. He has worked on a number of consulting projects
involving basic and detailed engineering design for oil & gas, and pharmaceutical companies. His expertise lies in advanced computational methods for
process design, integration and optimization.
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Simulanis Solutions Pvt Ltd
260, Defence Colony Flyover Market
New Delhi – 110024
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