SlideShare a Scribd company logo
1 of 13
Download to read offline
Essential Compounding Chemicals
used with PVC Resin
Prepared by Siddhartha Roy
Royplastech
614A K.P. Tower 2
Fatimanagar, Pune 411013

o
o
o

!

PVC Resin.
"
%$
&$ '
($ ) *
"$

#

$
Suspension Grade PVC:
+

!

,

#
+
*

,

$-

.

$

#
*

/ 1&/
0 0

!

+

$
$

!

2

3
,4

!
,!

*

$

#
+

*

5
60 $
,
+

+,

,

$

Emulsion Grade PVC:
'
2

+
$
'

!

+

!
-

!

#
+

*

*

$
$
+
#

) *

$7

#

$

'
$

) *
,
2

$

$

%8 1%60
0

!

$
2

!

+

+

$

4
94

:

9

:$

!

$
!

+

+
*

$;

2

!
$

Bulk Polymerised PVC:

!
) *

!
$

$

!
)

+

<!
=2
'

*
+

<
) *

,

3

$
$

Copolymer PVC:
+

# +
$
$
7*

5

*

!
!
$

!

*
!

$

!

+
!

+

+
6"> +
!

%8
>$

!

$*

$
5

!

$

,

!

+

+ ! +
$

K Value
<
1
#
<0 /
? 1?

,

+

$

<!

+

!

$
!

#

$

,7
$7

</ 6
8 18

<!

$

+

$

;

!

$3

93

:

+
$
; .

)

$
+

!

< 618
/ 0

+<
1!

$;

+
*

$;
,
+
$

+
<!

,
.

*
$

;

<

$
<0 /
/ 1/

+
$7

)

)

+

$

$
/>
8

,

+

+

2

,

$

Primary Plasticisers:
*
+

$

#
5

%"0 0
1%/
$@

5
2

+

2

$

!
2

9+

:

5
2

5

+
#

,

!

!

'

$
$
#

9

$

$
!

B4
A

!
$7

94 :
A
+

+

+
+ !
4 A

$A

4
A
:,

9

9

:$

@

;

)

"

4)

94 :
)

A

6

4A

94 :
A

7 A

6

47 A

3
,

;

94 A :
7
4
A

@

C

4@

94 :
@

+

@

2
$

7 4

%0

47 4

94 4 :
7

+

)
$
$

!
5
$'
4 ,
A

$

!
!

# $7
!

$
,

$
)

#
,

+ ! ,
$4
)
, $ $
!

$
4
)
!
+ +

!

,

+$
!
$7

#

!

$

*

$
#
+

4 B4 4 $
@
7

$
3

9

:

,

+
$

2

!

$
,9
,

,@

*

;

+

,

,

$:$

A

$

?,
?

4
A 9
:
%$
#
2
+ 4
A
$
2
/
0
4
A
#
!
,
#
/ = /2%0
0/
0 0
$C% 9C%>:$
2
!,

/
/

#

@
'
4)

94 :
)

%$0
/

4A

94 :
A

%$0

47 A

94 A :
7

4@

94 :
@

47 4

0
$C6

94 4 :
7

!

%$0

0
$C/

2

$

Secondary Plasticisers:
2
$

!

$
*

! $
$- 2
,
!

- 2 9 -:
A 9 A:

! !

"0 0
18 >$
+
$

!

-$
'

,

$
!

$
A
! ! $

A

!

$

2

!

+

$
,

+

$7
#

+

!

2

$

2
$

!
$

!

,>
'

- 2

"0
>

- 2

? 18
0 0

0 10 0
$"0 $/

/>
8

(0
>

0 0D 0 /
$/
$/

:

(/
>
"0
>

(/
>

0
$6

/> 9
8

A

? 1C0
/

4
A

8 1%0 >
0 0

/ 18 >
0 0
! $

!

!

* +

,

,
4 $
A

' 2

$
+
+

$

2
$

Stabilisers:
$

*

,

$
2

!
*

Heat Stabilisers:

2
,

$'
2
+

!,
3 !

5
$
5
$

.

+

+
2 $

$
.
2

!

;

$

!" #
)1

5
5

&1(

1F

5

&1(

1F

5

( 1"

+

& 1"

5

$

%$/D &$/

) 1F

,

0 1%
$/

#"

$

2

%
&
E

&0
0

2

E

%C0

2

E

&&0

E

&/
0

E

%0
0

E

(/
0

@
A

2

5

@

2

$

@

B@

Stabiliser application areas:
;

@

,

,

$

B
! ,

,
$

$
2$
$

)
,
,;

5
1F

;

A
2

+

$
$

,@

)1

$

,

@

2

,
+
1F

$

;

;

$
+

+

$

Light Stabilisers:
;

;2

;

3
,4
)

$

+ !
.

3
#

2

$

*
$
2

*

(0 0 0 0 * :$ 0 1/ 0 =

!

!

!
2
90
$%10
$(

+

! 9

$

:

$
' 2

A

$

#

$

,
+
A

;2
' 2

5
$

)

' 2

A $

Lubricants:
!

*

+

+

$

!

$

,- 2
$4

;
+, 0
$%10
$(

+ 2
$

2

!

$

*,

$

,

2

+,

A!

$

!

;

*
$@

!

,

!
;2

#

$$

+

;

$
7
!

9

!

:

'
2

,

9

+ !

:$

!

$

Fillers:
+

+
,

,

.

$

!

! +

,
*

$)

'

!$
*
2

,

+

!

@
$

Ground Calcium Carbonate:

$
+

+
+

$

$
+

+
5

9#
,+

+

:

5

! #
$
2

$

5
!
!

*
2

$

!

+

*
! $

2

;
,+

,

!

$
+

+
;

,

*

!

!
7.

2
+

!$

+
+
$

@

+5
5

$
2

'

+
!

$

$

5

,
5

+

4

$7

!

$

Precipitated Calcium Carbonate:
!
! 7

$
;

,

!
$

+
$$
#$

9

,

+

:

!
+

,

$

+
$

)

7
A(

2

2

!
4
A

$

,

!
$

,

*

!

$
$
+

$4
A
! $

$
,

5

!
+

A
+

,4
+

$

+

A 94 :
A
=

A&$

$

*
,-

,
$
!

-

$
+
-

!
*

#

,

!

$

+

*

$

Pigments:
!
•

7

•

. $

A

•

)

*$

7

2

+
4 2

+

2

$

+

$

Important Inorganic Pigment groups:
•

3

)

•

G

•
•

+,A

,) +

,A
7

A2

,G

) +, )
+

+

*7
$

2
$

7

,

!

+

$

Important Organic Pigment Groups:
•

)

•
•
•

,
,A

#

-

,

*
+ ! +
+
+

$

A

+

#
,

+

$
*

Masterbatches:
!
1

$4!
+
+

2. $ ;
$
!

5

!
,

*

$
2

+

+

$
Special Additives:
+

!

!
$

'

+

!

+

,

(

!

$

+

*
!

,
!

'
2

+
)

!

* #

*+

$

,
+$

(
;)

,

*
7

+

*
'9

$

!
:

$

Fire Retardants and Smoke Suppressants:
+
$;

5

$)
&A(

$

+
+

2
*

!
2

*
* $ A2

$
/>
8

,

$

)

9

2:

+
$

&A(

+
$2

+

#

*

,

$7
+

$
*

! ,

+

$

Foaming Agents:
+
!

* @

4 2 $
$

*
+

*

+
+

$
* +

!
2

!
$
;

!
+
+

$A

!

!

$
"

#

#+

# (
*

+ $

+

!
$

+

* )

$

Volume Cost:
$7
2

!

*

$
+

9;

:

9

2
+

,

$

$
,

:$

+

+
<

,

,

$
7

<

,
$
,

*

!

!
#

$
+

+

*$

$
9

$=

:H

7

$= $: 24
<

,
!
+
!

7

9

+

2

,

!

$
$ 7! +
$7 .
!
C$/ A
>$
+
+

= :

$;

+ !
!

,
,

&0
>

<$
/ >$ 7
$8

9< $=

+
,
.

!
$

/
>,
Volume Cost of Major Ingredients
Ingredient

% of Resin
Cost

Cost Rs/Kg

PVC
Rs.80.00
DOP
Rs.100.00
Flow Promoter
Rs.250.00
Stabiliser
Rs.120.00
Filler
Rs.16.00
TiO2
Rs.120.00
Formula 1

Density Kg/Ltr

PVC
DOP
Flow
Promoter
Stabiliser
Filler
TiO2
Total

1.4
0.98
1.05
2.3
2.7
5.6

125.00%
312.50%
150.00%
20.00%
150.00%

Recipe Kgs

Cost Rs/ Kg

Litres

30
7.5

Rs.2,400.00
Rs.750.00

21.43
7.65

0.25

Rs.62.50

0.24

1
100
3.5
142.25

Rs.120.00
Rs.1,600.00
Rs.420.00
Rs.5,352.50
Cost/Kg
Rs.37.63

0.43
37.04
0.63
67.42
Rs/ Litre
Rs.79.39

Volume
% of Resin
Cost Rs/Ltr. Vol. Cost
Rs.112.00
Rs.98.00
Rs.262.50
Rs.276.00
Rs.43.20
Rs.672.00
Formula 2
Recipe Kgs

Cost Rs/ Kg

Litres

PVC
DOP

30
7.5

Rs.2,400.00
Rs.750.00

21.43
7.65

CPW

0.25

Rs.62.50

0.24

1
80
3.5
122.25

Rs.120.00
Rs.1,280.00
Rs.420.00
Rs.5,032.50
Cost/Kg
Rs.41.17

0.43
29.63
0.63
60.01
Rs/ Litre
Rs.83.86

-9.40%

-5.63%

Stabiliser
Filler
TiO2
Total

Increase

*

,# #

$

I

9

B
4

'
!
! !
$
+ * +
B
$
+I 7
:
+

77

,@

87.50%
234.38%
246.43%
38.57%
600.00%

*
,

+

7 <
7
!

9%C8
6:$

+ *

+

*
,

9

,

+ 4 -:
B

,
<+
$

!

,

,

$
+

!
+

77

!

!
!

!
77

'

+

$

+
7

J

$

9;

$

C6C0 8 (&
(8 8

More Related Content

What's hot

Adhesive Technology & Formulations (Technology Book)
Adhesive Technology & Formulations (Technology Book)Adhesive Technology & Formulations (Technology Book)
Adhesive Technology & Formulations (Technology Book)Vijay Gupta
 
Pvc Pipe manufacturing its procedure , cost & application
Pvc Pipe manufacturing its procedure , cost & applicationPvc Pipe manufacturing its procedure , cost & application
Pvc Pipe manufacturing its procedure , cost & applicationUmair Raza
 
PVC volume cost, How to use Fillers judicously
PVC volume cost, How to use Fillers judicouslyPVC volume cost, How to use Fillers judicously
PVC volume cost, How to use Fillers judicouslySiddhartha Roy
 
Polyurethane By. Muhammad . shafiq randhawa
Polyurethane  By. Muhammad . shafiq randhawaPolyurethane  By. Muhammad . shafiq randhawa
Polyurethane By. Muhammad . shafiq randhawashafiq Randhawa
 
GCC in PVC, More than a Pipe dream
GCC in PVC, More than a Pipe dreamGCC in PVC, More than a Pipe dream
GCC in PVC, More than a Pipe dreamSiddhartha Roy
 
Plasticizer class ppt
Plasticizer class pptPlasticizer class ppt
Plasticizer class pptvedg007
 
Feasibility study on PVC PIPE Manufacturing Plant.
Feasibility study on PVC PIPE Manufacturing Plant.Feasibility study on PVC PIPE Manufacturing Plant.
Feasibility study on PVC PIPE Manufacturing Plant.Md Ali
 
Poly vinyl chloride(polymers)
Poly vinyl chloride(polymers)Poly vinyl chloride(polymers)
Poly vinyl chloride(polymers)sai anjaneya
 
Calcium Carbonate's Polymer Promise
Calcium Carbonate's Polymer PromiseCalcium Carbonate's Polymer Promise
Calcium Carbonate's Polymer PromiseSiddhartha Roy
 
Improving Flexographic Ink & Coating Adhesion
Improving Flexographic Ink & Coating AdhesionImproving Flexographic Ink & Coating Adhesion
Improving Flexographic Ink & Coating AdhesionFlexoGlobal
 
Polybutylene terephthalate
Polybutylene terephthalatePolybutylene terephthalate
Polybutylene terephthalatefaheem maqsood
 
Pvc resin sg5
Pvc resin sg5Pvc resin sg5
Pvc resin sg5辉 李
 
Polyurethane and polyurea
Polyurethane  and polyureaPolyurethane  and polyurea
Polyurethane and polyureashafiq Randhawa
 
Chloroprene rubber (neoprene)
Chloroprene rubber (neoprene) Chloroprene rubber (neoprene)
Chloroprene rubber (neoprene) Meet Zadafiya
 

What's hot (20)

Adhesive Technology & Formulations (Technology Book)
Adhesive Technology & Formulations (Technology Book)Adhesive Technology & Formulations (Technology Book)
Adhesive Technology & Formulations (Technology Book)
 
Pvc Pipe manufacturing its procedure , cost & application
Pvc Pipe manufacturing its procedure , cost & applicationPvc Pipe manufacturing its procedure , cost & application
Pvc Pipe manufacturing its procedure , cost & application
 
PVC volume cost, How to use Fillers judicously
PVC volume cost, How to use Fillers judicouslyPVC volume cost, How to use Fillers judicously
PVC volume cost, How to use Fillers judicously
 
Polyurethane By. Muhammad . shafiq randhawa
Polyurethane  By. Muhammad . shafiq randhawaPolyurethane  By. Muhammad . shafiq randhawa
Polyurethane By. Muhammad . shafiq randhawa
 
GCC in PVC, More than a Pipe dream
GCC in PVC, More than a Pipe dreamGCC in PVC, More than a Pipe dream
GCC in PVC, More than a Pipe dream
 
Plasticizer class ppt
Plasticizer class pptPlasticizer class ppt
Plasticizer class ppt
 
Feasibility study on PVC PIPE Manufacturing Plant.
Feasibility study on PVC PIPE Manufacturing Plant.Feasibility study on PVC PIPE Manufacturing Plant.
Feasibility study on PVC PIPE Manufacturing Plant.
 
water borne coatings
water borne coatingswater borne coatings
water borne coatings
 
Plasticizer
PlasticizerPlasticizer
Plasticizer
 
Poly vinyl chloride(polymers)
Poly vinyl chloride(polymers)Poly vinyl chloride(polymers)
Poly vinyl chloride(polymers)
 
Calcium Carbonate's Polymer Promise
Calcium Carbonate's Polymer PromiseCalcium Carbonate's Polymer Promise
Calcium Carbonate's Polymer Promise
 
Improving Flexographic Ink & Coating Adhesion
Improving Flexographic Ink & Coating AdhesionImproving Flexographic Ink & Coating Adhesion
Improving Flexographic Ink & Coating Adhesion
 
Polybutylene terephthalate
Polybutylene terephthalatePolybutylene terephthalate
Polybutylene terephthalate
 
Additives
AdditivesAdditives
Additives
 
Pvc
PvcPvc
Pvc
 
Pvc resin sg5
Pvc resin sg5Pvc resin sg5
Pvc resin sg5
 
Polyurethane and polyurea
Polyurethane  and polyureaPolyurethane  and polyurea
Polyurethane and polyurea
 
Aromatic polyimides
Aromatic polyimidesAromatic polyimides
Aromatic polyimides
 
Chloroprene rubber (neoprene)
Chloroprene rubber (neoprene) Chloroprene rubber (neoprene)
Chloroprene rubber (neoprene)
 
ABS
ABSABS
ABS
 

More from Siddhartha Roy

Plastic applications with high ca co3 content1
Plastic applications with high ca co3 content1 Plastic applications with high ca co3 content1
Plastic applications with high ca co3 content1 Siddhartha Roy
 
Pvc pipes past present and future 6 Slide handouts in PDF Format
Pvc pipes past present and future 6 Slide handouts in PDF FormatPvc pipes past present and future 6 Slide handouts in PDF Format
Pvc pipes past present and future 6 Slide handouts in PDF FormatSiddhartha Roy
 
Pvc pipes in India, past present and future
Pvc pipes in India, past present and futurePvc pipes in India, past present and future
Pvc pipes in India, past present and futureSiddhartha Roy
 
Powerpoint Training - Ten golden rules for making effective Presentations
Powerpoint Training - Ten golden rules for making effective PresentationsPowerpoint Training - Ten golden rules for making effective Presentations
Powerpoint Training - Ten golden rules for making effective PresentationsSiddhartha Roy
 
Volume Costs in Plastic Applications
Volume Costs in Plastic ApplicationsVolume Costs in Plastic Applications
Volume Costs in Plastic ApplicationsSiddhartha Roy
 
Colour matching and colour theory
Colour matching and colour theoryColour matching and colour theory
Colour matching and colour theorySiddhartha Roy
 
PVC Compounding Ingredients Part 1
PVC Compounding Ingredients Part 1PVC Compounding Ingredients Part 1
PVC Compounding Ingredients Part 1Siddhartha Roy
 
Volume Cost concept with reference to Filled Polyolefins
Volume Cost concept with reference to Filled PolyolefinsVolume Cost concept with reference to Filled Polyolefins
Volume Cost concept with reference to Filled PolyolefinsSiddhartha Roy
 

More from Siddhartha Roy (8)

Plastic applications with high ca co3 content1
Plastic applications with high ca co3 content1 Plastic applications with high ca co3 content1
Plastic applications with high ca co3 content1
 
Pvc pipes past present and future 6 Slide handouts in PDF Format
Pvc pipes past present and future 6 Slide handouts in PDF FormatPvc pipes past present and future 6 Slide handouts in PDF Format
Pvc pipes past present and future 6 Slide handouts in PDF Format
 
Pvc pipes in India, past present and future
Pvc pipes in India, past present and futurePvc pipes in India, past present and future
Pvc pipes in India, past present and future
 
Powerpoint Training - Ten golden rules for making effective Presentations
Powerpoint Training - Ten golden rules for making effective PresentationsPowerpoint Training - Ten golden rules for making effective Presentations
Powerpoint Training - Ten golden rules for making effective Presentations
 
Volume Costs in Plastic Applications
Volume Costs in Plastic ApplicationsVolume Costs in Plastic Applications
Volume Costs in Plastic Applications
 
Colour matching and colour theory
Colour matching and colour theoryColour matching and colour theory
Colour matching and colour theory
 
PVC Compounding Ingredients Part 1
PVC Compounding Ingredients Part 1PVC Compounding Ingredients Part 1
PVC Compounding Ingredients Part 1
 
Volume Cost concept with reference to Filled Polyolefins
Volume Cost concept with reference to Filled PolyolefinsVolume Cost concept with reference to Filled Polyolefins
Volume Cost concept with reference to Filled Polyolefins
 

Pvc compounding ingredients, The essential Ingredients

  • 1. Essential Compounding Chemicals used with PVC Resin Prepared by Siddhartha Roy Royplastech 614A K.P. Tower 2 Fatimanagar, Pune 411013 o o o ! PVC Resin. " %$ &$ ' ($ ) * "$ # $
  • 2. Suspension Grade PVC: + ! , # + * , $- . $ # * / 1&/ 0 0 ! + $ $ ! 2 3 ,4 ! ,! * $ # + * 5 60 $ , + +, , $ Emulsion Grade PVC: ' 2 + $ ' ! + ! - ! # + * * $ $ + # ) * $7 # $ ' $ ) * , 2 $ $ %8 1%60 0 ! $ 2 ! + + $ 4 94 : 9 :$ ! $ ! + + * $; 2 ! $ Bulk Polymerised PVC: !
  • 3. ) * ! $ $ ! ) + <! =2 ' * + < ) * , 3 $ $ Copolymer PVC: + # + $ $ 7* 5 * ! ! $ ! * ! $ ! + ! + + 6"> + ! %8 >$ ! $* $ 5 ! $ , ! + + ! + $ K Value < 1 # <0 / ? 1? , + $ <! + ! $ ! # $ ,7 $7 </ 6 8 18 <! $ + $ ; ! $3 93 : + $ ; . ) $ + ! < 618 / 0 +< 1! $; + * $; , + $ + <! , . * $ ; < $
  • 4. <0 / / 1/ + $7 ) ) + $ $ /> 8 , + + 2 , $ Primary Plasticisers: * + $ # 5 %"0 0 1%/ $@ 5 2 + 2 $ ! 2 9+ : 5 2 5 + # , ! ! ' $ $ # 9 $ $ ! B4 A ! $7 94 : A + + + + ! 4 A $A 4 A :, 9 9 :$ @ ; ) " 4) 94 : ) A 6 4A 94 : A 7 A 6 47 A 3 , ; 94 A : 7 4 A @ C 4@ 94 : @ + @ 2 $ 7 4 %0 47 4 94 4 : 7 + ) $ $ ! 5 $' 4 , A $ ! ! # $7 ! $ , $
  • 5. ) # , + ! , $4 ) , $ $ ! $ 4 ) ! + + ! , +$ ! $7 # ! $ * $ # + 4 B4 4 $ @ 7 $ 3 9 : , + $ 2 ! $ ,9 , ,@ * ; + , , $:$ A $ ?, ? 4 A 9 : %$ # 2 + 4 A $ 2 / 0 4 A # ! , # / = /2%0 0/ 0 0 $C% 9C%>:$ 2 !, / / # @ ' 4) 94 : ) %$0 / 4A 94 : A %$0 47 A 94 A : 7 4@ 94 : @ 47 4 0 $C6 94 4 : 7 ! %$0 0 $C/ 2 $ Secondary Plasticisers: 2 $ ! $ * ! $
  • 6. $- 2 , ! - 2 9 -: A 9 A: ! ! "0 0 18 >$ + $ ! -$ ' , $ ! $ A ! ! $ A ! $ 2 ! + $ , + $7 # + ! 2 $ 2 $ ! $ ! ,> ' - 2 "0 > - 2 ? 18 0 0 0 10 0 $"0 $/ /> 8 (0 > 0 0D 0 / $/ $/ : (/ > "0 > (/ > 0 $6 /> 9 8 A ? 1C0 / 4 A 8 1%0 > 0 0 / 18 > 0 0 ! $ ! ! * + , , 4 $ A ' 2 $ + + $ 2 $ Stabilisers: $ * , $ 2 ! * Heat Stabilisers: 2 , $' 2 + !, 3 ! 5 $
  • 7. 5 $ . + + 2 $ $ . 2 ! ; $ !" # )1 5 5 &1( 1F 5 &1( 1F 5 ( 1" + & 1" 5 $ %$/D &$/ ) 1F , 0 1% $/ #" $ 2 % & E &0 0 2 E %C0 2 E &&0 E &/ 0 E %0 0 E (/ 0 @ A 2 5 @ 2 $ @ B@ Stabiliser application areas: ; @ , , $ B ! , , $ $ 2$ $ ) , ,; 5 1F ; A 2 + $ $ ,@ )1 $ , @ 2 , + 1F $ ; ; $ + + $ Light Stabilisers: ; ;2 ; 3 ,4 ) $ + ! . 3 # 2 $ * $
  • 8. 2 * (0 0 0 0 * :$ 0 1/ 0 = ! ! ! 2 90 $%10 $( + ! 9 $ : $ ' 2 A $ # $ , + A ;2 ' 2 5 $ ) ' 2 A $ Lubricants: ! * + + $ ! $ ,- 2 $4 ; +, 0 $%10 $( + 2 $ 2 ! $ *, $ , 2 +, A! $ ! ; * $@ ! , ! ;2 # $$ + ; $ 7 ! 9 ! : ' 2 , 9 + ! :$ ! $ Fillers: + + , , . $ ! ! + , * $) ' !$ * 2 , + ! @ $ Ground Calcium Carbonate: $ + + + $ $ + +
  • 9. 5 9# ,+ + : 5 ! # $ 2 $ 5 ! ! * 2 $ ! + * ! $ 2 ; ,+ , ! $ + + ; , * ! ! 7. 2 + !$ + + $ @ +5 5 $ 2 ' + ! $ $ 5 , 5 + 4 $7 ! $ Precipitated Calcium Carbonate: ! ! 7 $ ; , ! $ + $$ #$ 9 , + : ! + , $ + $ ) 7 A( 2 2 ! 4 A $ , ! $ , * ! $ $ + $4 A ! $ $ , 5 ! + A + ,4 + $ + A 94 : A = A&$ $ * ,- , $ ! - $ +
  • 10. - ! * # , ! $ + * $ Pigments: ! • 7 • . $ A • ) *$ 7 2 + 4 2 + 2 $ + $ Important Inorganic Pigment groups: • 3 ) • G • • +,A ,) + ,A 7 A2 ,G ) +, ) + + *7 $ 2 $ 7 , ! + $ Important Organic Pigment Groups: • ) • • • , ,A # - , * + ! + + + $ A + # , + $ * Masterbatches: ! 1 $4! + + 2. $ ; $ ! 5 ! , * $ 2 + + $
  • 11. Special Additives: + ! ! $ ' + ! + , ( ! $ + * ! , ! ' 2 + ) ! * # *+ $ , +$ ( ;) , * 7 + * '9 $ ! : $ Fire Retardants and Smoke Suppressants: + $; 5 $) &A( $ + + 2 * ! 2 * * $ A2 $ /> 8 , $ ) 9 2: + $ &A( + $2 + # * , $7 + $ * ! , + $ Foaming Agents: + ! * @ 4 2 $ $ * + * + + $ * + ! 2 ! $
  • 12. ; ! + + $A ! ! $ " # #+ # ( * + $ + ! $ + * ) $ Volume Cost: $7 2 ! * $ + 9; : 9 2 + , $ $ , :$ + + < , , $ 7 < , $ , * ! ! # $ + + *$ $ 9 $= :H 7 $= $: 24 < , ! + ! 7 9 + 2 , ! $ $ 7! + $7 . ! C$/ A >$ + + = : $; + ! ! , , &0 > <$ / >$ 7 $8 9< $= + , . ! $ / >,
  • 13. Volume Cost of Major Ingredients Ingredient % of Resin Cost Cost Rs/Kg PVC Rs.80.00 DOP Rs.100.00 Flow Promoter Rs.250.00 Stabiliser Rs.120.00 Filler Rs.16.00 TiO2 Rs.120.00 Formula 1 Density Kg/Ltr PVC DOP Flow Promoter Stabiliser Filler TiO2 Total 1.4 0.98 1.05 2.3 2.7 5.6 125.00% 312.50% 150.00% 20.00% 150.00% Recipe Kgs Cost Rs/ Kg Litres 30 7.5 Rs.2,400.00 Rs.750.00 21.43 7.65 0.25 Rs.62.50 0.24 1 100 3.5 142.25 Rs.120.00 Rs.1,600.00 Rs.420.00 Rs.5,352.50 Cost/Kg Rs.37.63 0.43 37.04 0.63 67.42 Rs/ Litre Rs.79.39 Volume % of Resin Cost Rs/Ltr. Vol. Cost Rs.112.00 Rs.98.00 Rs.262.50 Rs.276.00 Rs.43.20 Rs.672.00 Formula 2 Recipe Kgs Cost Rs/ Kg Litres PVC DOP 30 7.5 Rs.2,400.00 Rs.750.00 21.43 7.65 CPW 0.25 Rs.62.50 0.24 1 80 3.5 122.25 Rs.120.00 Rs.1,280.00 Rs.420.00 Rs.5,032.50 Cost/Kg Rs.41.17 0.43 29.63 0.63 60.01 Rs/ Litre Rs.83.86 -9.40% -5.63% Stabiliser Filler TiO2 Total Increase * ,# # $ I 9 B 4 ' ! ! ! $ + * + B $ +I 7 : + 77 ,@ 87.50% 234.38% 246.43% 38.57% 600.00% * , + 7 < 7 ! 9%C8 6:$ + * + * , 9 , + 4 -: B , <+ $ ! , , $ + ! + 77 ! ! ! ! 77 ' + $ + 7 J $ 9; $ C6C0 8 (& (8 8