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1 
Asset Management
The Foxboro EvoTM 
Process Automation System 
Addressing the needs across your operation today and tomorrow. 
Confidential...
What are some of your top priorities? 
Avoid the costly impact of 
downtime 
Maintain multiple 
tools, devices, 
protocols...
How can we help address these issues? 
Improve operational 
uptime 
Streamline engineering 
effort & workflow 
Reduce cost...
5 
Let’s talk about how… 
What’s new in Foxboro Evo
Foxboro Evo Maintenance Software 
Maintenance 
Response 
Center Mobile 
Detailed 
Device Alerts 
Device 
Repository 
Work ...
Field Device Manager 
Effectively maintain multiple tools, devices, protocols 
- Field Device Manager is an extension to t...
Field Device Manager 
Cut your startup costs 
Master Device Template 
Generic Device Type Template 
Valve, Transmitter, et...
Device Template Extension 
Streamline engineering effort & workflow 
Templates allow ‘generic’ definition of an 
object, a...
Device Template Configuration 
Streamline engineering effort & workflow 
Ease of use for all skillsets 
- Template archite...
Commissioning & Device Wizards 
Improve operational uptime 
Cut project execution times / Mean Time To Repair 
- The wizar...
Field Device Manager 
Get online faster 
Manual Process 
20-30 minutes per device 
Competitor Solutions 
11-18 minutes per...
Combined Single Information Repository 
Streamline engineering effort & workflow 
- Eliminates duplication and mismatch is...
Advanced Diagnostics Using FDT 
Improve uptime & avoid unnecessary trips to the field 
Perform 
diagnostic & 
maintenance ...
Advanced Diagnostics using FDT 
delivered by hardware vendor 
Confidential Property of Schneider Electric 15 
delivered by...
Kick the tires! See Live Demo in Trailer 16
Foxboro Evo Maintenance Software 
Maintenance 
Response 
Center Mobile 
Detailed 
Device Alerts 
Device 
Repository 
Work ...
Maintenance Strategies 
Maximize Profitability 
Predictive maintenance based on real time 
diagnostic information from sma...
Introducing the Maintenance Response Center 
> Presents real-time highly contextual device diagnostics 
> Delivers reports...
The limitations of a ‘run to failure’ approach 
Device 
Status Bit 
DVC6200 
7 Field Device Malfunction 
6 Configuration C...
Maintenance Response Center 
Improve operational uptime 
HART command #48 – Read Additional Status 
Device vendor specific...
Comprehensive Event Analysis 
Reduce cost & risk trips to unnecessary trips to the field 
Event 
Analysis • New Device Ale...
Native Work Order System Integration 
Streamline engineering effort & workflow 
Avantis.PRO 
Work Order 
System 
Integrati...
Powerful Reporting Capabilities 
Improve operational uptime 
Dashboard/ 
Reports 
Additional Device Status Information wit...
Active Asset Alarms 
Improve operational uptime 
Confidential Property of Schneider Electric 25
Maximize Your Return on Assets 
Planned 
Shutdown Periods 
Unplanned Outage caused 
by Device Failure 
Confidential Proper...
From Reactive to Proactive… 
Transition to Predictive Maintenance 
Predictive maintenance 
saves 30% in costs over a 
main...
28 
©2014 Schneider Electric. All Rights Reserved. 
All trademarks are owned by Schneider Electric Industries SAS or its a...
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Asset Management - what are some of your top priorties?

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Asset Managment...how to avoid costly impact of downtime; maintain multiple tools, devices and protocols; manage the risk of working remotely with the Foxboro Evo system.

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Asset Management - what are some of your top priorties?

  1. 1. 1 Asset Management
  2. 2. The Foxboro EvoTM Process Automation System Addressing the needs across your operation today and tomorrow. Confidential Property of Schneider Electric 2
  3. 3. What are some of your top priorities? Avoid the costly impact of downtime Maintain multiple tools, devices, protocols Manage the risk of working remotely Confidential Property of Schneider Electric 3
  4. 4. How can we help address these issues? Improve operational uptime Streamline engineering effort & workflow Reduce cost & risk trips to unnecessary trips to the field Field Device Manager Maintenance Response Center Confidential Property of Schneider Electric 4
  5. 5. 5 Let’s talk about how… What’s new in Foxboro Evo
  6. 6. Foxboro Evo Maintenance Software Maintenance Response Center Mobile Detailed Device Alerts Device Repository Work Order Support Install / Commission Inspect / Diagnose Field Device Manager Technician Confidential Property of Schneider Electric 6 HART / FF / Profibus Devices HART MUX FBM CP HART Device Analysis & Reporting Workforce Supervisor Change Tracking
  7. 7. Field Device Manager Effectively maintain multiple tools, devices, protocols - Field Device Manager is an extension to the Foxboro Evo Control Editor - Supports all major smart device protocols - Complete field device lifecycle coverage in one comprehensive tools set: - Device Configuration - Device Commissioning/Replacement - Device Maintenance - Device Diagnostics Engineering Historian Environment Confidential Property of Schneider Electric 7
  8. 8. Field Device Manager Cut your startup costs Master Device Template Generic Device Type Template Valve, Transmitter, etc Vendor Specific HART Template Confidential Property of Schneider Electric 8 Unique Instances
  9. 9. Device Template Extension Streamline engineering effort & workflow Templates allow ‘generic’ definition of an object, across a template hierarchy • Protocol • Vendor • Device Type - Instantiation can be performed manually or in bulk - Changes to a template, or derived template, automatically propagate down to derived templates and instances Confidential Property of Schneider Electric 9
  10. 10. Device Template Configuration Streamline engineering effort & workflow Ease of use for all skillsets - Template architecture allows expert knowledge to be captured early - Non-experts can commission with minimal configuration – typically just tag name Option to lock parameters, this prevents derived templates or instances from modifying selected parameter Option to attach device specific vendor DTM and DD file Confidential Property of Schneider Electric 10
  11. 11. Commissioning & Device Wizards Improve operational uptime Cut project execution times / Mean Time To Repair - The wizard automatically commissions all selected devices - Enables unskilled users to commission/replace instruments - Allows users to extract value from devices already installed in their facilities Confidential Property of Schneider Electric 11
  12. 12. Field Device Manager Get online faster Manual Process 20-30 minutes per device Competitor Solutions 11-18 minutes per device Field Device Manager 6-9 minutes per device Confidential Property of Schneider Electric 12
  13. 13. Combined Single Information Repository Streamline engineering effort & workflow - Eliminates duplication and mismatch issues commonly experienced by vendors that employ independent DCS and Asset databases - Saves labor – Single backup Confidential Property of Schneider Electric 13
  14. 14. Advanced Diagnostics Using FDT Improve uptime & avoid unnecessary trips to the field Perform diagnostic & maintenance directly from the workstation VALVE STROKE ANALYSIS POSITIONER DIAGNOSTICS Confidential Property of Schneider Electric 14
  15. 15. Advanced Diagnostics using FDT delivered by hardware vendor Confidential Property of Schneider Electric 15 delivered by hardware vendor Any office application Any FDT application
  16. 16. Kick the tires! See Live Demo in Trailer 16
  17. 17. Foxboro Evo Maintenance Software Maintenance Response Center Mobile Detailed Device Alerts Device Repository Work Order Support Install / Commission Inspect / Diagnose Field Device Manager Technician Confidential Property of Schneider Electric 17 HART / FF / Profibus Devices HART MUX FBM CP HART Device Analysis & Reporting Workforce Supervisor Change Tracking
  18. 18. Maintenance Strategies Maximize Profitability Predictive maintenance based on real time diagnostic information from smart devices Reactive Predictive Reliability Centered Scheduled Preventive schedule is optimized based on failure history Traditional approach with fixed schedule for preventive maintenance Run to failure approach – only appropriate for low impact failures Confidential Property of Schneider Electric 18
  19. 19. Introducing the Maintenance Response Center > Presents real-time highly contextual device diagnostics > Delivers reports of detected device conditions > Allows analysis of conditions (Decision Support) > Work order requests can be generated right from the analysis windows > Integration with work order management Confidential Property of Schneider Electric 19
  20. 20. The limitations of a ‘run to failure’ approach Device Status Bit DVC6200 7 Field Device Malfunction 6 Configuration Changed 5 Cold Start Since Last Comm 4 More Status Available (MSA) 3 Not Used 2 Analog Input Saturated 1 Internal Sensor Out of Limits 0 Any Variable Out of Range Device Status Bit returned in every HART message When the MSA bit is set, further investigation is required – often resulting in a field trip. Confidential Property of Schneider Electric 20 Field Trips = More Time = More Cost Field Trips also increases Safety Risk
  21. 21. Maintenance Response Center Improve operational uptime HART command #48 – Read Additional Status Device vendor specific content that can detail up to 200 bits of data that represent device specific conditions that could be experienced. So instead of a generic “More Status Available”, a more detailed view of the device condition can be seen: • Valve “Stuck” Alert • Pressure Deviation Alert • Travel Deviation Alert • Temperature Sensor Failure • Power Starvation, etc. Confidential Property of Schneider Electric 21
  22. 22. Comprehensive Event Analysis Reduce cost & risk trips to unnecessary trips to the field Event Analysis • New Device Alert Summary • Acknowledge or Ignore Alert (place into backlog) • Extra Context to Enable Prioritization Additional Device Status Information with Confidential Property of Schneider Electric 22 alert description text NAMUR 107
  23. 23. Native Work Order System Integration Streamline engineering effort & workflow Avantis.PRO Work Order System Integration Additional Device Status Information Confidential Property of Schneider Electric 23 with alert description text • Raise a work order (via Workflow connector to the ERP system of choice) directly from each alert • Work Order is linked to the device alert
  24. 24. Powerful Reporting Capabilities Improve operational uptime Dashboard/ Reports Additional Device Status Information with Confidential Property of Schneider Electric 24 alert description text • Detailed Device History (Events, Commissioning, Calibration, etc.) • OPEX savings clearly exhibited to management via online dashboards
  25. 25. Active Asset Alarms Improve operational uptime Confidential Property of Schneider Electric 25
  26. 26. Maximize Your Return on Assets Planned Shutdown Periods Unplanned Outage caused by Device Failure Confidential Property of Schneider Electric 26
  27. 27. From Reactive to Proactive… Transition to Predictive Maintenance Predictive maintenance saves 30% in costs over a maintenance approach that combines reactive maintenance with a scheduled shutdown Confidential Property of Schneider Electric 27
  28. 28. 28 ©2014 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.

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