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Precision Dies & Moulds

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Precision Dies & Moulds

Publication Author : Santhosh K Chandrasekaran
Publication Date : Nov 8, 2017
Publication Description : Precision Dies & Moulds is the publication about necessity and uses of dies and moulds in automotive and packaging industries.

DIES :
Modern automotive industries are said to use different parts and components to have a complete motive structure and working. In such case, all size charted parts and components are used from bolt to body frame.
While coming to precision, not all components are made of such range! Only high precision required components like gears are manufactured by high precision dies.
• High hardness materials are used because of its nature of use as a die.
• Machined with high precision range as required.
• All required process like heat treatment, nitrating, hot forge, cold forge etc., are done to increase its property.
• Coming to bevel gears, they are present in the DriveTrain chamber section where the motion of gears leads to motion of wheel through shaft. Differential gears and Helical gears also plays a major role in transmission of energy.
• For production of this high precision gears, high precision dies are manufactured and used.

MOULDS :
Moulds can be used in various industrial applications. Now a days, moulds are popularly used in packaging industries.
Based on its application moulds can be classified as vacuum formed moulds, thermoformed moulds, injection moulds, blow mouldsetc.
• High precision moulds are manufactured considering the required size and shape of the object or product.
• Vacuum formed trays and Thermoformed trays are nothing but disposable trays.
• For the production of these trays or covers, moulds are manufactured. Considering the requirement of production, cavities are added.

This publication is a short brief of Precision Dies & Moulds of Automotive Industry.
This publication is owned by Santhosh K Chandrasekaran

Case Study, Author and Published By: Santhosh K Chandrasekaran
E-Mail : Santhosh.myCONNECT@gmail.com
Facebook : https://www.facebook.com/Santhosh.K.Chandrasekaran/
Mobile : +919940206164

Published in: Automotive
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Precision Dies & Moulds

  1. 1. PREPARED BY : Santhosh K Chandrasekaran SKC 01 PRECISION DIES & MOULDS
  2. 2. WORLD OF INDUSTRIES SKC 02
  3. 3. TYPES OF INDUSTRIES INDUSTRY CLASSIFICATION PRIMARY INDUSTRY EXTRACTIVE INDUSTRY GENETIC INDUSTRY SECONDARY INDUSTRY MANUFACTURING INDUSTRY CONSTRUCTIVE INDUSTRY SERVICE INDUSTRY SKC 03
  4. 4. MANUFACTURING INDUSTRY TYPES OF MANUFACTURING INDUSTRIES FOOD AND BEVERAGE TEXTILE, LEATHER AND APPAREL WOOD, PAPER AND PRINTING CHEMICAL, PLASTIC AND RUBBER METAL AND MACHINERY COMPUTER, ELECTRIC AND ELECTRONIC TRANSPORTATION SKC 04
  5. 5. AUTOMOBILE • CAR SKC 05
  6. 6. ABOUT • A CAR (OR AUTOMOBILE) IS A WHEELED MOTOR VEHICLE USED FOR TRANSPORTATION. • MOST DEFINITIONS OF CAR SAY “THEY RUN PRIMARILY ON ROADS, SEAT ONE TO EIGHT PEOPLE, HAVE FOUR TIRES, AND MAINLY TRANSPORT PEOPLE RATHER THAN GOODS”. • CARS CAME INTO GLOBAL USE DURING THE 20TH CENTURY, AND DEVELOPED ECONOMIES DEPEND ON THEM. SKC 06
  7. 7. INSIDE ASSEMBLY THOUSANDS OF COMPONENTS & PARTS ARE REQUIRED FOR THE COMPLETION OF A CAR, WHICH IS SET READY FOR IT’S MOTION. SKC 07
  8. 8. TRANSMISSION FROM STEERING TO WHEEL SKC 08
  9. 9. WEIGHTAGE • NOW A DAYS, CAR IS THE MAJOR SOURCE OF LOCOMOTION. • SO, MANUFACTURING THE CAR IN HIGH CONTROLLABLE STATE IS MUST. • HIGH QUALITY AND HIGHLY TESTED PARTS ARE ADDED TO IT. • SOME PARTS AND COMPONENTS PLAY HIGH ROLE IN PRECISION LEVEL. • BEVEL GEAR IS ONE OF SUCH KIND. SKC 09
  10. 10. TYPES OF GEARS SPUR GEAR HELICAL GEAR DOUBLE HELICAL GEAR SPIRAL BEVEL GEAR MITER GEAR STRAIGHT BEVEL GEAR INTERNAL GEAR WORM GEAR RACK AND PINION SKC 10
  11. 11. DRIVE TRAIN BEVEL GEAR SKC 11
  12. 12. BEVEL GEARS CLOSE LOOK SKC 12
  13. 13. METAL DIE PROCESS • METAL DIE PROCESS IS DONE FOR ACHIEVING THE REQUIRED COMPONENT IN ENORMOUS NUMBER. • METAL DIE TOOL WILL BE MAINTAINED IN THE REQUIRED HARDNESS FOR THE COMPONENT TO BE ACHIEVED . • SOME COMPONENTS REQUIRE DIE TOOL IN HIGH PRECISION RANGE. SKC 13
  14. 14. ABOUT • ****, A LEADING MANUFACTURER IN CUSTOM DIE FORGING FOR AN INCREDIBLE ARRAY OF INDUSTRIES. • WE ARE BOUND BY QUALITY MANUFACTURING. SKC 14
  15. 15. WE MANUFACTURE • BEVEL GEAR DIES • SINTERED METAL DIES • FIXTURE ELEMENTS • PROTO PARTS • ROTARY CUTTING DIES • THERMOFORMING MOULDS AND • VACUUM FORMING MOULDS SKC 15
  16. 16. BEVEL GEAR DIES SKC 16
  17. 17. SKC 17
  18. 18. OUR HIGHLY PRECISION MANUFACTURING LEAD US TO CONTINUE TOOLING FOR OTHER COMPONENTS SKC 18
  19. 19. TOLIP COLD COINING PUNCH SKC 19
  20. 20. HELICAL FORMING PUNCH SKC 20
  21. 21. PROTO PARTS SKC 21
  22. 22. SINTERED METAL DIES SKC 22
  23. 23. FIXTURE ELEMENTS SKC 23
  24. 24. ROTARY CUTTING DIES SKC 24
  25. 25. VACUUM FORMING AND THERMOFORMING MOULDS SKC 25
  26. 26. SOURCE NOTES : • WIKIPEDIA • THE BALANCE IMAGES : • WIKIPEDIA • PINTEREST • BMW (INSIDE ASSEMBLY) • MAZDA (TRANSMISSION) • JAGUAR (WEIGHTAGE) • MECHANICAL BOOSTER (TYPES OF GEARS) • SUPER STREET (DRIVETRAIN) • HOWSTUFFWORKS (BEVEL GEARS) • DEPOSIT PHOTOS (METAL DIE PROCESS) PREPARED BY : Santhosh K Chandrasekaran SKC 26
  27. 27. THANK YOU SKC 27

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