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Waterjet Cutting Product Brochure by Semyx, LLC

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The Semyx Advantage Customer service and technical support All purchases and questions will be handled by one customer service representative assigned to each client. Semyx takes great pride in the support we offer to our customers. We strive for excellence and strongly believe in 100% excellent service to our customers.

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Waterjet Cutting Product Brochure by Semyx, LLC

  1. 1. 01 INDEX 02 03 03 04 05 06 1010 12 14 16 18 19 20 2424 25 26 28 MessagefromOurCEO CompanyProfile WhatisWaterjet? TheSemyxAdvantage ProductLine TheInfinityTM Series TheCobraTheCobraTM Series TheOptimaTM Series TheScorpionTM Series TheGenesisTM Series CuttingEdgeController AbrasiveDeliverySystem OptionsandAccessories Applications&IndustriesApplications&Industries Service,Support,andParts WestCoastCustoms OurLocations
  2. 2. 02 SemyxheadquartersinDalton,GA,USA MessagefromtheCEO WhySemyx? Overthepastfewyears,wehaveseenexcitinginnovationsinthefieldofcuttingtechnology.Itisour promisetodeliverthelatesttechnologyincuttingmachinestobestsuityourapplication.Ourbeliefin innovationandapplicationofnewideashasfueledourcontinuousgrowth,andourportfolioofclients andprofitablityspeaksforitself.Wearereadytoraisethebarofexcellenceinourfieldandarereadyto exceedyourexpectaionsthroughourunparalleledcustomerserviceanddedication.Itisthequalityofour products,management,andstaffworldwidethathasmadeSemyxatrustedpartner. WeinviteyoutojoinusonourjourneyandwehopeSemyxcanbeapartofyourgrowthinnewWeinviteyoutojoinusonourjourneyandwehopeSemyxcanbeapartofyourgrowthinnew markets.Welookforwardtohearingfromyou. ThankyouforyourinterestinSemyx.
  3. 3. 03 CompanyProfile Semyxcontinuesitssuccessbyofferingcustomersacompleteturnkeycuttingsystemwiththelatest innovativetechnologyandadvancedoptions.Oursystemshavebecomewidelyknowninthemarketfor reliability,durability,andflexibilitybyusinghighqualitypartsandcomponents.AlongwithSemyx’sworld renownedcuttingtables,Semyxalsoofferstopofthelineadditionsofplasmaandroutersystemstoour waterjetcuttingtables.Allofoursystemsofferchoicesrangingfromeconomicaltohighendandfrom standardtocustommadewhileoverseeingeveryaspectofourcustomer’sneedsrangingfromsales, parts,service,installation,training,andcustomersupport.Semyxofferstailoredsolutionsforallofyourparts,service,installation,training,andcustomersupport.Semyxofferstailoredsolutionsforallofyour cuttingneeds. Asexpertsinmachinery,Semyxisabletodeliver,install,andtrainonaglobalscale.Semyxevaluatesand arrangestailoredsolutionsforourcustomersbasedontheinformationthecustomerprovidesusfortheir application.Semyxtakesprideinfirstclasscustomerservicealongwithourproductsandourabilityto createandrespondhascontributedtooursuccess. WhatisWaterjetTechnology? Abrasivewaterjetcuttingismorepopularthan purewaterjetcutting.Abrasivewaterjetcutting usesabrasivestoerodethematerial.Thewaterjet cuttingheadneedstobeclosetothematerial beingcut.Abrasivewaterjetcuttingisbestfor increasedproductionformanytypesof applications.Theseapplicationsinclude:glass cutting(kitchen,showerscreens,bulletproofcutting(kitchen,showerscreens,bulletproof glass,inlays,stainedglass,etc.)exoticmetals (steel,titanium,aluminium,copper,stainless steel,bronze,toolsteel,nickel,alloysetc.)stone andtilecutting(floorinlays,wallinlays,custom tiles,customflooring,countertops,etc.). Diagramofhowwaterjetworks Waterjettechnologyisbasicallytheflowofwatertothepump,whichthenreachespressuresupto 100,000psi.Itthentravelsthroughhighpressuretubingandouttothecuttinghead.Therearetwo typesofwaterjetcutting:1)purewaterjetand2)abrasivewaterjet. Purewaterjetcuttingisusedforapplicationsthattakeinconsiderationthespeedofthewaterjetcutting,Purewaterjetcuttingisusedforapplicationsthattakeinconsiderationthespeedofthewaterjetcutting, reliability,andminimalresidualmoisture.Theresidualmoistureresidueisverylowbecauseofthevery smallstream(verysmallorificestreams)andveryhighspeeds.Forthatreasonalone,purewaterjet cuttingisverypopularinthepaperindustry.Purewaterjetcuttingisverycommonlyusedforthe followingindustries:slitting,paper,foam,fabric,installation,diapers,plastics,leathers,andalsousedin foodcuttingsuchascakesandproduce.
  4. 4. 04 WorldwidePartners StandardFeatures PhoenixbringsexpertiseinmaintainingcontactsregardingSemyxwater jetcuttingsystemsaroundtheworld.SemyxpartneredwithPhoenixto offerthebestpossiblesolutionforallofourautomationtasks. Semyx’sglobalpartnershipwithEatonprovidesinnovativesolutionswhich areutilizedtobuildhighqualitysystemsthataretailoredtoeach customer’sneeds. SemyxhighendwaterjetcuttingsystemsaredrivenbyYaskawalinear servomotorswhichareusedtoimprovethereliability,speed,andaccuracy oftheperformance.Theycanreachspeedsashighas5m(196inchesper second)andreachanastonishing206sofmaximumacceleration. Highpressuretubingenclosedincabletrack TheSemyxAdvantage Customerserviceandtechnicalsupport Allpurchasesandquestionswillbehandledbyonecustomerservicerepresentativeassignedtoeach client.Semyxtakesgreatprideinthesupportweoffertoourcustomers.Westriveforexcellence andstronglybelievein100% excellentservicetoourcustomers.Ourproductsspeakforthemselves, butourserviceandsupportiswhatsetsusapartfromtheothers. Fullycapableadvancedcontroller Semyxhascombinedallthefunctionsneededforthewaterjetcuttingsysteminoneeasytouse CAM-embeddedtouchscreencontroller. Theworld’sbestpumpleaders Semyxhaschosentheworld’sleadersinwaterjetpumpmanufacturingforallofitssystems.
  5. 5. 05 ProductLine
  6. 6. 06 SpecialFeatures TheINFINITYwaterjetcuttingseriescanbecustomizedinsizetofityourneeds. ThenewandimprovedINFINITYwaterjetcuttingseriesisourbuilttolastflagshipseriesthatis suitableforlargeareas.TheINFINITYwaterjetcuttingsystemoffersprecisecuttingofextra-large sheetsrangingfrom10ft.to13ft.widebyaslongasneeded,whichallowsformassproduction andcuttingoflargematerials.TheINFINITYwaterjetcuttingseriesallowsyoutoaddmultiple gantriesandadditionalZ-axistoenabledoubleproductiononthesamemachineandhigherrunning speeds.LikeallSemyxmodels,theINFINITYseriesfeaturesacentralcontrollerforallmodulesand CAM softwareenhancements. LinearMotors(optional) SemyxSemyx’shighendcuttingsystemsaredrivenbyYaskawalinearmotors whichimprovereliability,speed,andaccuracy.Theycanreachspeedsof 5m/s(196in/s)andupto206sofacceleration.Thelinearservomotors areextremelyenergyefficient,minimizingthemotor’sheattransferto otherareasofthemachine.Themainadvantageofthistechnologyin theWaterjetIndustryistohavezerobacklashwithnomechanical engagementandzerofrictionfromtheenergytransaction. RackandPinionX-Axis Allowsforlargeandcustomizedcuttingarea. MultipleGantriesandCustomizedSolutions(optional) TheINFINITYseriesallowsyoutoaddmultiplegantriesanddual Z-axistomultiplyproduction(optional).TheX-axis,whichuses therackandpinionmechanism,allowsforextendedand customizedlengthsandawidthof10ftor13ft.TheINFINITY seriesisgreatformassproductionandcuttingoflargematerial. HeavyDutyTank Theimprovedtankdesigndistributesweightevenlyacrossthetank. Theimprovedslatshave3xlongerlifetime,allowbettergrippingof material,givemuchbettersupport,andreducetheriskofparts fallingtothetankbottom.
  7. 7. 07 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 10000(394") 4000(158") 180(7”) 6200(244") 11740(462") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 12000(472”) 4000(158") 180(7”) 6200(244") 13780(543") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 4000(158") 4000(158") 180(7”) 6200(244") 4900(193") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 6000(240”) 4000(158") 180(7”) 6200(244") 6940(273") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 8000(315”) 4000(158") 180(7”) 6200(244") 9700(382") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew
  8. 8. 08 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 12000(472”) 3000(118") 180(7”) 5100(201") 13780(543") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 10000(394") 3000(118") 180(7”) 5100(201") 11740(462") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 4000(158") 3000(118") 180(7”) 5100(201") 4900(193") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 6000(240”) 3000(118") 180(7”) 5100(201") 6940(273") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 8000(315”) 3000(118") 180(7”) 5100(201") 9700(382") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew
  9. 9. 09 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 10000(394") 2000(79") 180(7”) 4000(158") 11740(462") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 12000(472”) 2000(79") 180(7”) 4000(158") 13780(543") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 4000(158") 2000(79") 180(7”) 4000(158") 4900(193") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 6000(240”) 2000(79") 180(7”) 4000(158") 6940(273") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew 8000(315”) 2000(79") 180(7”) 4000(158") 9700(382") 0.05(0.002”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors Rack&Pinion BallScrew
  10. 10. 10 HigherSpeedandAcceleration TheCOBRAwaterjetcuttingserieshasahighcuttingspeed 0-60m/minwithhighaccelerationtoincreaseproduction. EnclosedCableTrack Highpressuretubingenclosedincabletrack CuttingwithPureWater Withpurewatercutting,itisespeciallyeasytocutsoftWithpurewatercutting,itisespeciallyeasytocutsoft materialswiththisprocedure,includingpaperproducts, sealingmaterials,plastics,foams,textiles,carpets,turf,and food.Purewatercuttingisextremelyprecise:thewaterjet canbefinerthan0.2millimeteranditallowsthecuttingof finecontours,sharpangles,andtightradii. SpecialLinearDriveBeltinAllAxes •ATLtimingbeltisdesignedforthehighestaccuracy •Predictablynegativebeltlengthtolerancetoallownear perfectlengthtoleranceafterproperpre-tensioning •Largertensionmembersforthehighesttensilestrength& springrateforbetterrepeatabilityandreducedsettlingtime ••UsedwithstandardAT-Seriespulleys(zerobacklashpulleys availableforhighestaccuracy) TheCOBRAwaterjetcuttingseriescanbecustomizedinsizetofityourneeds. TheCOBRAwaterjetcuttingseriesisbestsuitedforlargeareas.TheCOBRAwaterjetcuttingsystemoffers(precise) cuttingofextralargesheetsupto16feetwidewhichallowsformassproductionandcuttingoflargematerials.The COBRAwaterjetcuttingseriesallowsyoutoaddadditionalcuttingheadstoenabledoubleproductiononthesame machineandhigherrunningspeeds.LikeallSemyxmodels,theCOBRASeriesfeaturesacentralcontrollerforall modulesandCAMsoftwareenhancements. TheCOBRAisspeciallydesignedfortextileapplicationsandhasbeenusedonfieldsfortheMLS,NCAA,andNFL.TheCOBRAisspeciallydesignedfortextileapplicationsandhasbeenusedonfieldsfortheMLS,NCAA,andNFL. SpecialFeatures
  11. 11. 11 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis *TheCOBRAwaterjetcuttingseriesismadetoorder.Sizesmayvarybasedoncustomerneeds. Machinesareavailableasbothtankandpitinstallations. 8000(315")* 2000(78")* 180(7") 3360(132") 10566(416") 0.2(0.008”) ±0.05(±0.002”)±0.05(±0.002”) ACServoMotors BeltDrive BeltDrive 10058(396”)* 4572(180”)* 120(4.5”) 6300(248”) 11600(456") 0.2(0.008”) ±0.05(±0.002”)±0.05(±0.002”) ACServoMotors BeltDrive BeltDrive 4000(158")* 2000(78")* 180(7") 3360(132") 4970(196") 0.2(0.008”) ±0.05(±0.002”)±0.05(±0.002”) ACServoMotors BeltDrive BeltDrive
  12. 12. 12 SpecialFeatures TheOPTIMAwaterjetcuttingseriesisanadditiontoourSemyxwaterjetcuttingproductline.It providesavigorousindustrialdesignandrigidconstructionthatcombinesprecisionandsimplicity. TheOPTIMAmodelismadetohandlehighproductionforversatileapplications.TheOPTIMAhasa specialwaterjettankfeaturethatallowsforextraweightonthetank.OurOPTIMAwaterjetcutting systemisalsoequippedwithrollerbearings,atechnologysuperiorindesignguaranteeingthe longestlifepossible.TheOPTIMAmodelscomeinawidevarietyofsizes. FrontRollers Frontrollersallowforeasyloadingandunloadingof materials. SpecialFeatures HeavyDutyTank Theseparatewaterjettankfeatureallowsforextraweight onthetank.Thisfeaturealsopresentstheoptiontohavea uniquedesignforthetankutilizingdistinctiveneedssuchas theaccommodationofextrathickordelicateparts. BallScrews Precisionballscrewsfeaturehighreliabilityandrepeatability. Theyarehighlyefficientandincreaseprecisionandaccuracy whilereducingmotorwear.Otherbenefitsincludelowfriction andnoise,backlasheliminationisanoption,robustdesign, andcustomizedsafetydeviceswithlubricatingoptions. PreciseRigidDesign Rotarynutforparallelaccessenclosedinastrong aluminiumgantryguidedbyprecisionflatguideways.
  13. 13. 13 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 2000(78”) 4000(158”) 180(7”) 5650(222.5”) 2800(111”) 0.05(0.002") ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors BallScrew BallScrew 2000(78”) 3000(120”) 180(7”) 4530(178”) 2800(111”) 0.05(0.002") ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors BallScrew BallScrew 1600(63") 1600(63") 180(7”) 3130(123") 2400(95") 0.05(0.002") ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors BallScrew BallScrew
  14. 14. 14 SmallFootprint ThecontrolsystemandtheUltraHighPressurePump areenclosedinthebodyoftheSCORPIONwhichallows thisfootprinttobemuchsmalleramongallwaterjet cuttingsystems.ThesingleX-axiscontributestothe smallfootprintwithoutaffectingthequalityofthecut. RigidBridgeGantry TheSCORPION,withitssingleX-axis,usesarigid bridgegantrysystemthatmaintainshighaccuracyin cutting.Alongwiththisrigiditycomesextreme accuracyprovidedbytheballscrew. EasyLoading DuetothefactthatthereisasingleX-axis,material canbeloadedandunloadedfromallthreesidesofthe table.Also,thesmallfootprintcanhelpmakeuseof workspaceefficiently.Italsohasanoptionalspace efficientabrasivetank. SpecialFeatures TheSCORPIONwaterjetcuttingsystemisthemostversatilewaterjetcuttingsystemonthemarket whenitcomestospeedandaccuracy.TheSCORPIONwaterjetcuttingsystemisefficientbothin sizeandprice.Thecontrolsystemandtheultrahighpressurepumpareintegratedintothebodyof allthemodelsintheseriesresultinginthesmallestfootprintamongallwaterjetcuttingsystems.It alsoallowsforeasyaccessfromallthreesides.TheSCORPIONwaterjetcuttingsystemisperfectfor thoselookingforacompactfootprintandextremeaccuracy.
  15. 15. 15 X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis 3000(120”) 1600(63”) 180(7”) 3570(141”) 4020(159”) 0.08(0.003”) ±0.025(±0.001”)±0.025(±0.001”) ACServoMotors BallScrew BallScrew
  16. 16. 16 StainlessZ-Axis Thez-axishasastainlesssteelconstructionfor longerlife.IP69ratingisachievedbyusingdouble sealsonthemainshaftresultinginbetterlifetime andfewerfailures. FrontRollers Frontrollersallowforeasyloadingandunloadingof materials. SturdyAluminiumProfile Therigidconstructionofthealuminiumprofilegives theGENESISasturdyyetlightstructure. SpecialFeatures TheGENESISwaterjetcuttingseriesisauniquemonoblockdesignthatprovidestheidealsystemfor smallerprojectsandagreatintroductionforfirsttimewaterjetuserslookingtobecomefamiliarwiththe industry.TherigidmechanicaldesignoftheGENESISallowsforhighendperformanceusinghigh qualitycomponentsoftenfoundinothermanufacturerselitesystems.Thecompactdesignofthe GENESISmakesinstallationsimpleandallowstheflexibilityforthesystemtobeusedinamultitudeof locations.TheGENESISseriesprovidevarioussizesthathavebeendesignedtobespacefriendlyand maintaintheabilitytofitinthemostchallengingspaces.
  17. 17. 17 4000(158") 2000(78") 180(7”) 3050(120") 4800(189”) ±0.075(±0.003") ±0.025(±0.001")±0.025(±0.001") ACServoMotors Rack&Pinion BallScrew 3000(118") 2000(78") 180(7”) 3050(120") 3800(150") ±0.075(±0.003") ±0.025(±0.001")±0.025(±0.001") ACServoMotors Rack&Pinion BallScrew 6000(236") 2000(78") 180(7”) 3050(120") 6800(268”) ±0.075(±0.003") ±0.025(±0.001")±0.025(±0.001") ACServoMotors Rack&Pinion BallScrew X-AxisCuttingStrokemm(in) Y-AxisCuttingStrokemm(in) Z-AxisStrokemm(in) FootprintWidthmm(in) FootprintLengthmm(in) Accuracymm(in) Repeatabilitymm(in)Repeatabilitymm(in) Drivers MotionforX-Axis MotionforY-Axis
  18. 18. 18 CuttingEdgeController SemyxbringstoourcustomerstheperformanceofcuttingedgeCNCmachineswithyearsofexperience inthemotioncontrolandcuttingindustries.Ourshapecuttingcontrollerisdesignedformultipleaxis cuttingmachinesandfeaturesthelatestadvancesinCNCtechnologyonaprovenplatformengineered toincreaseproductivity,reducecosts,andenhanceyourprofitability.Oursoftwareprovidesyouwith flexibility,easeofuseandtechnologiesthatputsourexperienceandexpertiseintheoperator’shands, resultinginextremelygoodcuttingqualityandhighproductivity. StandardFeatures Large,BrightTouchScreenLarge,BrightTouchScreen Anindustrial-gradetouchscreenprovidesanextremelyuserfriendlymachineinterface.Itexhibitshigh resolutiongraphicsthatgenerateabrightdisplay.Thisallowsoperatorstoeasilyandeffectivelymove throughthemenusandguidethecuttingmachine. TouchScreenInteractiveDisplay Eliminatedryrunsandconfirmthepartprogrambeforecutting.Usethezoomtoolstoverifypartspacing andeliminatewastedorunusableproduct. AdvancedNestNavigationAdvancedNestNavigation Interruptthecurrentcuttingroutinetocutanewpart,moveaheadmultiplepiercepoints,recoverfrom cutloss,recoverfrompowerloss,interruptalongnest,jumptotheendofapartornestorreversethe cuttingpath–allquicklydoneatthetouchofabuttonwithoutlosingmachinepositionandwithout scrappingvaluablematerial.Upto18programmablehomepositionscanbeusedformultiplecutting tables,partstartlocations,consumablechangeareas,orremoteparkpositions. FastDXF/DWGFileConversion AcceptsdirectdownloadsofCADfiles,whichreducestheexpenseofthird-AcceptsdirectdownloadsofCADfiles,whichreducestheexpenseofthird- partypostprocessingsoftware. TrueMultitaskingEnvironment Increaseoperatorproductivitybyperformingmanydifferenttaskswithinthe Windows®XPEmbeddedenvironment.Loadanewpartprogram,createor editapartprogramfromtheshapelibrary,createoreditaprogramnest. OtherAdvancedFeatures 1.NetworkingviaWirelessorFiber 2.RemoteDiagnostics 3.AutomaticDWG/DXFCADfileconversion 4.10minuteQuickSystemRecovery 5.JobInterruptandPowerLossCutRecovery 6.6.StandardShapesLibrary 7.ProgrammableLaserOffsetforFastPartAlignment 8.Loadother3rdpartyprogram/applicationsoftware 9.EasytoConfigurewithMappableI/O
  19. 19. 19 AbrasiveTank TheSemyxabrasive-conveyingsystemwithfilling-levelTheSemyxabrasive-conveyingsystemwithfilling-level monitoringensuresthatsufficientabrasiveisavailableatall timesthroughoutthecuttingoperation.Theuninterrupted supplyofabrasiveisanessentialconditionforthesuccessful cuttingsequence,particularlyinthecaseofbrittlematerials suchasnaturalstone,marble,andglass. AbrasiveFeeder ByusingadigitallycontrolledabrasivefeedertheCNC controllerensurestheexactsupplyofabrasiveforthe cuttingprocess. CuttingHeads TheIDEheadisasingle,easytousepiece.ThesinglecuttingTheIDEheadisasingle,easytousepiece.Thesinglecutting headpiececonsistsofabody,diamondorifice,andmixing chamber.Ithasa90degreeinletthatkeepsabrasivefrom buildingupatthehead.Ithasaflatsealeventothenozzle tubewhicheliminatesriskofbreakingtheorifice.Itisvery usefulforcompanieswithmultiplewaterjetoperators. AbrasiveDeliverySystem
  20. 20. 20 DualCuttingHeads DualZ-Axis TheSemyx5-axisheadtookthetiltingheadastepbeyondand cutsbeveledand3Dpartswitha60degreeangle.TheSemyx 5-axisheadgivesyoutheabilitytocutpartsevenfasterwithmore accuracythanever. Bevelingangle(B-Axis) C-Axisrotationangle Angularaccuracy C-AxismaximumRPM Electronicresolution 0”to60” Unlimited(infinite) 15” 17RPM 0.9” Dualcuttingheadsisanessentialoptionforoperationslooking tocutalargequantityofrelativelysmallitemsatafasterrate. ThetwocuttingsaremountedononeZ-axisandthedistance betweenthecuttingheadscanbemanuallyadjusted. ThedualZ-axisissimilartothedualcuttingheadsinallowingto cutlargerquantityofrelativelysmallitemsatafastrate, however,thedualZ-axisprovidesroomforflexibility. Thetwocuttingheadsaremountedonseparatelyindependent Z-axisallowingfortheuseofonecuttingheadwhileparking theotherandforwideningthedistancebetweenthetwo heads. 5Axis TheSemyxtiltingheadallowsthecuttingheadtocutatdifferent angles.Thiseliminatesthetaperedcuttingonhigherquality cutting.TheeasytouseSemyxtiltingheadpositionsthetilting pointatthematerial.Programmabletiltupto+/-12degrees maximumtiltanglewiththecapabilitytochangeanglesrapidly forincreasedcuttingspeed. TiltingHead OptionsandAccessories
  21. 21. 21 SemyxLaserEdgeFinder Semyxlaseredgefinder,slidesoverthefocusingtube, allowingthemachineoperatortorapidlyestablishexact locationpoints,edges,centresofmaterial,andthecentres ofholesofpiecesbeingcutontheirSemyxtable. PneumaticLifitingArm Theplatformcanflip,ensuringthesafeandconvenient loadingandunloadingoffragilemateriallikeglass,marble, etc.ontoandoffofthecuttingtable,greatlyreducingthe incidenceofaccidentalmaterialdamageandlabor,thus increasingtheworkingefficiency.Thearmslatsandmachine tableslatsareprovidedwithrubbertoabsorbshockand cuttingforcewhichmaycausedamagetobrittlematerials. *ThisoptioncanbeeasilymountedontheOptima®Series.*ThisoptioncanbeeasilymountedontheOptima®Series. TheSemyxpneumaticdrillheadisperfectforpre-drilling materialspronetodelamination.Itquicklyandaccurately piercessmallholesinthickmaterialspriortoabrasive waterjetcutting.Itiseasilymountedandadjustable, requiringnoexternalpowersource.Noneedfor customizedregistrationtemplatesorpainfullytedious handdrilling.Forreliabilityandspeed,theSemyx pneumaticdrillheadisamust.pneumaticdrillheadisamust. Drill Theautoheightandanti-collisionsystemautomatically adjuststhecuttingheadattheproperheighttocutata fixeddistance.Atthesametime,italsopreventsdamage tothetipofthecuttingheadbypreventingcollision.This systemhelpsreducewearandtearandresultsinless monitoringtime. AutoHeightandAnti-Collision OptionsandAccessories
  22. 22. 22 OptionsandAccessories Acceleratedwaterlevelcontrolforreducednoiseandsplashcaused bythejetallowingforaquieterandcleanerworkarea.Also,onthe abrasivewaterjetcut,thesubmergedcuttingallowsforacleanercut thatmaintainsaslightlybettercuttingquality.Theuseofananalog measuringdevicemaintainsthelevelofcuttingwithouttheneedto adjusttheoverfloweachtimethewaterlevelchanges. WaterLevelTank Theremotecontrolconsistsofatransmitterandreceiver.Innovative positioningofbuttonsallowsintuitiveandeasyone-handoperation. Advancedbatterytechnologyallowsfullchargein15min.andruntime of30hours.Robustperformanceandsafetycompliancepromoteeasy maintenancewithremotediagnosticscapabilitiestoreducedowntime. RemoteControlledPendant SemyxintroducestheGRSabrasiveremovalsystemwhichcanbeadapted toanySemyxabrasivewaterjetcuttingmachine.Itisdesignedto continuouslyremoveexhaustedabrasivethatcollectsinthewaterjetcatch tank,thuseliminatingdowntimeforcleanoutandmaximizesproduction. GRSAbrasiveRemoval TheClosedLoopFiltrationSystemisdesignedforwaterjettablestofilter andtreattheoverflowwaterforreuse.Thissystemcanservicesingleor multipleheadsonanywaterjettable.ByusingtheClosedLoopSystem, youwilleliminatetheneedtodrainbyrecyclingthewatersuchasRO unitsorwatersofteners.Themachinesmaintainandmaximizethe performance,butmostimportantly,TheClosedLoopSystemprotects yourhighpressurepumpbyalwayssupplyingthemanufacturesspecified waterquality.waterquality. ClosedLoopFiltration TheCLS-RO-O3-Tsystemisusedtolowertheoperatingcostsofthe ClosedLoopSysteminapplicationswheremake-upwaterqualityispoor. ReverseOsmosisSystemsaretypicallyrecommendedwhenmakeup waterisgreaterthan250ppmtotaldissolvedsolid.TheCLS-ROsystemis compromisedofthreemaincomponents. ReverseOsmosisSystem Ourchillersaredesignedtocoolhighpressurepumpsaswellasthe ClosedLoopFiltrationsystem,providingcooledDItreatedwaterfor cuttingpurposestomaximizehighpressurepumpseallife.Weoffer variousmodelssuchasClosedLoopChillers,In-LineChillers,andFlow- ThruChillerstoworkwithallwaterjetmanufactures’highpressurepumps. Chiller
  23. 23. 23 OptionsandAccessories AdvancedSoftware Semyxhaschosenthe#1softwareforwaterjetnestingsoftwaretobe embeddedwithourmachineswhichincludesamazingfeaturesdedicated towaterjetcutting. CADFeatures: •BasicCADfunctionalityincludingdrawing,measuring,snapping,layers, blocks,plotting,dimensioning,etc. •UserinterfacesimilartoAutoCAD •AdvancedCADtoolsspeciallydesignedforthecuttingindustry •SupportforDWG,DXF,IGES,WMF,CNC,TTF,GEO,ORD,andCBFfiles •Clean-upandoptimizationtoolsforrepairingbadgeometry •Sign-andtilemakingforconvertingoffontsandimagestoCADvectors •SupportsTTF,CFX,SHXfontsandJPG,BMPforimages •Standardparametricpartslibrary •Parametric3Dpipelibraryforunfoldingofpipes NESTFeatures: •AdvancedAutomatictrueshapenestingofirregularshapes •Dynamic,Single,andRectangularnesting •Quicknestwithadvancedbumptechnology •Supportforgroupnesting •Supportforirregularshapedsheetsevenwithinteriorcutouts •Nestonrestsheets •Supportformultiplecuttingheadswithvariabledistance CAM Features: •SupportsAWJ-,Water-,Laser-,Oxyfuel-andPlasmacuttingmachines •Machineandmaterialdatabase •Leadin/outlibrarywithfullcollisioncontrol •Differentpiercingmethodstosuitvariousmaterialandcuttingtechnologies •Advancedpartgenerationwithautomaticdetectionofcontoursandholes •Automatictoolpathgenerationwithleadins/outsfullycollisioncontrolled •Manual-,Semiautomaticandpartialcutfunctionality •Marking,TextMarkingandPointmarkingtechnology •Differentcuttingsequencealgorithmsforoptimizationoftoolpaths •AdvancedAWJfeedrampingtechnologybasedonmaterialsandquality settings •TheAWJfeedrampingtechnologyisfullyassociatedbetweenmaterialand machinedatabaseandwillensureoptimalfeedrateatalltimes. •CommonCutlinecommandwithdifferentstrategies •Bridgecuttingwithdynamicplacementofbridgesbetweenparts •Sheetgeneratorwithstandardsheets,irregularsheetsandrestsheets •Supportformultipletoolheads •SupportforautomaticchangeoftoolsetupwithinthesameNC-preparation •Costcalculationforaccuratecostandtimeestimation •Powerfulandopenpostprocessortechnologyallowssupportforvirtuallyall typesofcuttingmachines. •ReportgeneratorinHTMLformat •5-axisBevelcutting •5-axisTaperAngleControl
  24. 24. 24 Applications&Industries
  25. 25. 25 Service-Support-Parts CustomerService SemyxwaterjetcustomerservicedepartmentiswhatsetsusapartSemyxwaterjetcustomerservicedepartmentiswhatsetsusapart fromalltherest.Semyxhascarefullyplannedouteverydetailto ensurethehighestqualityofserviceforallwaterjetcuttingneedsfor anapplication.AfterthepurchaseofeverySemyxwaterjetcutting system,allclientswillbeassignedahighlytrainedpersonal representativethatwillbeavailabletoansweranywaterjetquestions orrequesttoguaranteecustomerservicessatisfaction.Semyx customerserviceteamcanassistcustomerswithexistingwaterjetcustomerserviceteamcanassistcustomerswithexistingwaterjet cuttingpartsforanycompetitor’sUltraHighPressurePumps.Our Semyxcustomerserviceteamwillalsohelpprocessallordersand helpyoudecidewhatpartsareneededtokeepyourwaterjet machinecuttingaroundtheclock. TechnicalSupport Semyxmaintainsadiverseglobalnetwork.OurSemyxserviceteamisSemyxmaintainsadiverseglobalnetwork.OurSemyxserviceteamis highlytrainedcertifiedtechniciansthatarededicatedtoour customers24hoursaday,7daysaweek.Ourtechnicalserviceand supportteamhereatSemyxarehighlyexperiencedinidentifyingand resolvinganytribulationinyourwaterjetcuttingsystem,nomatter howsimpleorcomplexitmaybe.TheSemyxtechnicalserviceteam alsoworksonanycompetitor’swaterjetcuttingsystemsandUltra HighPressurePumps.HighPressurePumps. SpareParts WesupplypartsforallSemyxwaterjetcuttingsystemsandmostWesupplypartsforallSemyxwaterjetcuttingsystemsandmost otherwaterjetcuttingsystemsaswell.Weusegenuinepartsstraight fromthemanufacturersforallspareparts.Ourcompanyprovidesall waterjetpartstoensureyourwaterjetcuttingsystemrunsand performsatitsbestconsistently.Wekeepinstockallpartsand consumables.Ifyouencounteranyproblemspleasedonothesitate tocontactusandspeaktoourpartsdepartment.
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