1Norbert Ruppik/ Loh Services/ September 2013 1
SAP Shop Floor Dispatcher and Monitoring (SFD&M)
First Operational Experie...
2Norbert Ruppik/ Loh Services/ September 2013
Agenda
1. Introduction Rittal
2. Shop Floor Dispatcher & Monitor
3. Implemen...
3Norbert Ruppik/ Loh Services/ September 2013
Introduction Rittal
4Norbert Ruppik/ Loh Services/ September 2013
Introduction Rittal
Rittal. Power and Vision!
Founded in 1961
Worldwide lead...
5Norbert Ruppik/ Loh Services/ September 2013
Introduction production plant Rittal Hof
Plant Hof in numbers
production spa...
6Norbert Ruppik/ Loh Services/ September 2013
Shop Floor Dispatcher & Monitor
7Norbert Ruppik/ Loh Services/ September 2013
Shop Floor Dispatcher & Monitor
8Norbert Ruppik/ Loh Services/ September 2013
Modern front-End
User friendly visualization of ERP data
simple intuitive us...
9Norbert Ruppik/ Loh Services/ September 2013
Implementation strategy
10Norbert Ruppik/ Loh Services/ September 2013
Implementation of SFD&M in combination with shop floor management
project
D...
11Norbert Ruppik/ Loh Services/ September 2013
Additional features
Customer specific adjustments
12Norbert Ruppik/ Loh Services/ September 2013
Additional features – customer specific adjustment
Add on‘s
Comment field
O...
13Norbert Ruppik/ Loh Services/ September 2013
Additional features – customer specific adjustment
Editible comment field
O...
14Norbert Ruppik/ Loh Services/ September 2013
Order confirmation
Execution of standard transaction
to confirm production
...
15Norbert Ruppik/ Loh Services/ September 2013
Display of configuration text
Contains order specific advices for productio...
16Norbert Ruppik/ Loh Services/ September 2013
Visualization of priority orders
Highlighting of priority orders in orange
...
17Norbert Ruppik/ Loh Services/ September 2013
Communication from shift to shift
Comment field
Order progress bar
Addition...
18Norbert Ruppik/ Loh Services/ September 2013
Comparison previous - after
19Norbert Ruppik/ Loh Services/ September 2013
Comparison previous - after
Previous
Order list „work to list“ in paper ver...
20Norbert Ruppik/ Loh Services/ September 2013
Comparison previous - after
After
Shop floor Dispatcher & Monitor
Adjustmen...
21Norbert Ruppik/ Loh Services/ September 2013
Comparison previous - after
22Norbert Ruppik/ Loh Services/ September 2013
Review ramp phase /
technical aspects
23Norbert Ruppik/ Loh Services/ September 2013
Developping phase
Initiative of DSAG-AK production
Development with 4 custo...
24Norbert Ruppik/ Loh Services/ September 2013
Technical aspects
Separate Windows program – no SAP-GUI
Customizing of SFD ...
25Norbert Ruppik/ Loh Services/ September 2013
Summary
26Norbert Ruppik/ Loh Services/ September 2013
Take Home Messages
SFD&M provides a simple intuitive user interface
All pro...
27Norbert Ruppik/ Loh Services/ September 2013
I‘m happy to answer your questions
Questions
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SAP Manufacturing Days - Norbert Ruppik Loh Services

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SAP Manufacturing Days - Norbert Ruppik Loh Services

  1. 1. 1Norbert Ruppik/ Loh Services/ September 2013 1 SAP Shop Floor Dispatcher and Monitoring (SFD&M) First Operational Experience from Rittal GmbH Norbert Ruppik Loh Services GmbH
  2. 2. 2Norbert Ruppik/ Loh Services/ September 2013 Agenda 1. Introduction Rittal 2. Shop Floor Dispatcher & Monitor 3. Implementation strategy 4. Additional features – Customer specific adjustment 5. Comparison previous - after 6. Review ramp up phase / technical aspects
  3. 3. 3Norbert Ruppik/ Loh Services/ September 2013 Introduction Rittal
  4. 4. 4Norbert Ruppik/ Loh Services/ September 2013 Introduction Rittal Rittal. Power and Vision! Founded in 1961 Worldwide leading provider for enclosures, power supply, climatisation, IT infrastructure including software and service Rittal – The System Perfectly configured system platform Combines innovative products, trendsetting engineering solutions and global service for various requirements Products for most different industries – from manufacturing systems construction to automotive industry and information technology about 10.000 employees www.rittal.de
  5. 5. 5Norbert Ruppik/ Loh Services/ September 2013 Introduction production plant Rittal Hof Plant Hof in numbers production space: ca. 17.000 m² employees: ca. 370 High portion of configured products percentage specials / standards: 90 % / 10 % Customer specific production Higher effort in production control than in production of standards
  6. 6. 6Norbert Ruppik/ Loh Services/ September 2013 Shop Floor Dispatcher & Monitor
  7. 7. 7Norbert Ruppik/ Loh Services/ September 2013 Shop Floor Dispatcher & Monitor
  8. 8. 8Norbert Ruppik/ Loh Services/ September 2013 Modern front-End User friendly visualization of ERP data simple intuitive use All relevant data for production at first look No separate data storage – live connection to ERP Vertical integration (shop floor) – up to now no support on shop floor level No planning tool Adjustment of end date in SFD&M does not change manufacturing end date in ERP Little implementation effort Customizing in ERP (familiar) No training effort for developpers Shop Floor Dispatcher & Monitor
  9. 9. 9Norbert Ruppik/ Loh Services/ September 2013 Implementation strategy
  10. 10. 10Norbert Ruppik/ Loh Services/ September 2013 Implementation of SFD&M in combination with shop floor management project Decentral management – on the shopfloor Visualization – KPI‘s, problems, actions Standardization – prevention of repetetive errors Analysis of causes / solution of problems Communication Implementation strategy
  11. 11. 11Norbert Ruppik/ Loh Services/ September 2013 Additional features Customer specific adjustments
  12. 12. 12Norbert Ruppik/ Loh Services/ September 2013 Additional features – customer specific adjustment Add on‘s Comment field Order Confirmation Display of configuration text Visualization of priority orders
  13. 13. 13Norbert Ruppik/ Loh Services/ September 2013 Additional features – customer specific adjustment Editible comment field Order related comment field from ERP contains advices from production control (Dispatching and planning) With problems: communication with production control (planning) and next shift
  14. 14. 14Norbert Ruppik/ Loh Services/ September 2013 Order confirmation Execution of standard transaction to confirm production Additional features – customer specific adjustment
  15. 15. 15Norbert Ruppik/ Loh Services/ September 2013 Display of configuration text Contains order specific advices for production Additional features – customer specific adjustment
  16. 16. 16Norbert Ruppik/ Loh Services/ September 2013 Visualization of priority orders Highlighting of priority orders in orange Additional features – customer specific adjustment
  17. 17. 17Norbert Ruppik/ Loh Services/ September 2013 Communication from shift to shift Comment field Order progress bar Additional features – customer specific adjustment
  18. 18. 18Norbert Ruppik/ Loh Services/ September 2013 Comparison previous - after
  19. 19. 19Norbert Ruppik/ Loh Services/ September 2013 Comparison previous - after Previous Order list „work to list“ in paper version With changes, replacement of paper lists in production necessary
  20. 20. 20Norbert Ruppik/ Loh Services/ September 2013 Comparison previous - after After Shop floor Dispatcher & Monitor Adjustments of production plan are shown real time connected
  21. 21. 21Norbert Ruppik/ Loh Services/ September 2013 Comparison previous - after
  22. 22. 22Norbert Ruppik/ Loh Services/ September 2013 Review ramp phase / technical aspects
  23. 23. 23Norbert Ruppik/ Loh Services/ September 2013 Developping phase Initiative of DSAG-AK production Development with 4 customers within 1 ½ years Ramp up phase Implementation together with developpers of SAP „Direct line“ to developpers with short response time Realisation of important customer requirements Development of BADI by SAP to execute confirmation of mile stones through step confirmation – required by several customers Review ramp up phase / technical aspects
  24. 24. 24Norbert Ruppik/ Loh Services/ September 2013 Technical aspects Separate Windows program – no SAP-GUI Customizing of SFD with typical SAP standard methods Back end: usual base installation via Marketplace download – like SAP Add on Front-End: usual Windows installation (SETUP.EXE) BADIs, User-Exits with typical delivered SAP standard Data structures taken from ERP Development of add ons either in ABAP or HTML/Javascript Review ramp up phase / technical aspects
  25. 25. 25Norbert Ruppik/ Loh Services/ September 2013 Summary
  26. 26. 26Norbert Ruppik/ Loh Services/ September 2013 Take Home Messages SFD&M provides a simple intuitive user interface All production data at first look Replacement of „Work to lists“ Fast information of production control / customer Rather easy customizing / adjustment Summary
  27. 27. 27Norbert Ruppik/ Loh Services/ September 2013 I‘m happy to answer your questions Questions

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