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ProSoft Technology: Migrate Your Legacy Remote I/O Systems Over Multiple Phases

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There are thousands of legacy Allen-Bradley® Remote I/O Drives and PanelView™ component terminals installed in the field. Learn how to easily upgrade to EtherNet/IP PowerFlex Drives and PanelView Plus 6 terminals without modifying PLC Code or how to run EtherNet/IP and Remote I/O data simultaneously over your existing blue hose.

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ProSoft Technology: Migrate Your Legacy Remote I/O Systems Over Multiple Phases

  1. 1. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Migrate Your Legacy Remote I/O Systems Over Multiple Phases ProSoft Technology
  2. 2. Bobby Maxwell Product Manager Upgrading and Migrating to EtherNet/IP™
  3. 3. ProSoft Technology® Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  4. 4. 4 What We’ll Cover Why upgrading is important Migration options Challenges ProSoft Technology® Remote I/O™ Solutions Configuration examples Phased migration examples Other network migration solutions Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  5. 5. 5 Upgrading to EtherNet/IP Why upgrade? Preventative maintenance Increased productivity Replacement equipment is harder to find Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  6. 6. 6 Upgrading Options Do nothing High risk! Rip and replace Some risk Phased migration Low risk Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  7. 7. 7 Questions About Upgrading Where do I start? What can I do? When can I do it? Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  8. 8. 8 Remote I/O™ Networks Remote I/O™ was introduced 30+ years ago Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  9. 9. Challenges with Phased Migrations Remote I/O Communication cards are available for PowerFlex® 755/753 drives* 9 PanelView™ Plus 6s – No Remote I/O solution PowerFlex® 525 Drives – No Remote I/O solution Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  10. 10. Drive and PanelView Migrations EtherNet/IP™ to Remote I/O Gateway AN-X2-AB-DHRIO Supports SLC™ and PLC-5® processors Does not require users to modify their PLC code 10 Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  11. 11. PanelView Migration Upgrade up to eight Remote I/O PanelView terminals to EtherNet/IP PanelView Plus 6 terminals 11 Remote I/O PLC5 AN-X2-AB-DHRIO EtherNet/IP PanelView Plus 6 Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  12. 12. Drive Migration Upgrade up to four remote I/O drives to PowerFlex drives on the EtherNet/IP network 12 EtherNet/IP to AB Remote I/O Gateway (AN-X2-AB-DHRIO) Blue Hose AB Remote I/O EtherNet/IP PLC5 PowerFlex Drive 1336 Drive Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  13. 13. Example Configurations 13 Copyright ©2013 ProSoft Technology, Inc. All rights Reserved. Click the image below for product configuration
  14. 14. AB Remote I/O 14 Copyright ©2013 ProSoft Technology, Inc. All rights Reserved. EtherNet/IP to AB Remote I/O Gateway (AN-X2-AB-DHRIO)
  15. 15. Media Migration Problems Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  16. 16. EtherNet/IP over Blue Hose Media migration Allows users to run Ethernet and Remote I/O data on the existing cable at the same time No configuration required Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  17. 17. Functionality Overview Copyright ©2013 ProSoft Technology, Inc. All rights Reserved. EIP Repurposed Remote I/O Cable RIO RIO EIP Master Slave
  18. 18. Sample Phased Migration 1500’ Remote I/O network Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  19. 19. Remote I/O Migration Summary Copyright ©2013 ProSoft Technology, Inc. All rights Reserved. Reasons for migrating Types of migration Migration solutions Sample configuration/migration
  20. 20. Allen Bradley DH+ 20 Copyright ©2013 ProSoft Technology, Inc. All rights Reserved. EtherNet/IP to AB Remote I/O Gateway (AN-X2-AB-DHRIO)
  21. 21. EtherNet/IP to GE Genius I/O Gateway (AN-X2-GENI) 21 GE Genius I/O Genius I/O Field Control Bus Interface Unit with I/O GE Genius Bus Ethernet Global Data Network MVI56-EGD Genius I/O Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  22. 22. Modicon S908 I/O 22 Operator Station EtherNet/IP to Modicon S908 I/O Gateway (AN-X-MOD) Modbus Plus MVI56-MBP Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  23. 23. Simatic/TI 505 I/O 23 TI 505 Remote I/O EtherNet/IP to Texas Instruments Remote I/O Gateway (AN-X-TI) Siemens IE EtherNet/IP Balance of Plant MVI56E-SIE Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  24. 24. DCS Migration 24 Honeywell IPC-620 Honeywell IPC-620 Module (CLX-422-IPC) Fisher PROVOX Fisher PROVOX Module (CLX-PVX) Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  25. 25. Questions? Copyright ©2013 ProSoft Technology, Inc. All rights Reserved.
  26. 26. We care what you think! On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!
  27. 27. For more information visit: www.psft.com/eiprio
  28. 28. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. www.rsteched.com Follow RSTechED on Facebook & Twitter. Connect with us on LinkedIn. PUBLIC INFORMATION

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