Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
Baotou Steel Company包钢集团
SCADA-based En...
BaoTou Steel is an important steel industrial base in China. It is the largest industrial enterprise
in Inner Mongolia aut...
30
70
Cost of steel
Energy cost
Other cost
Why spend about 20 million dollars to
construct Energy Management System (EMS)?
3 Levels
Equipment level
Process level
Variable Frequency Drive (VDF)
Energy motor
CCPP
System level Nothing ?
7 Companies Join Technology Discussion
Catalyst 2960G Series
MODE
SYST
RPS
STAT
DUPLX
SPEED
1X
2X
1 2 3 4 5 6 7 8 9 10
11X
12X
11 12
13X
14X
13 14 15 16 17 18 19...
9
Domain Controllers
•For the Ctl Sys Domain
•DNS/DHCP/WINS
•TS Licensing Server
•W2k8 Server O/S
FT VantagePoint Server
•...
EMS
Field PLC
Get
some energy
View Server
SchneiderSiemensCS3000
Honeywell
Field Gateway
Ideal
Oxygen
Before
After
Rockwell PEMS
1: The unique FactoryTalk Services Platform
Architecture, fully distributed SOA
architecture, flexible deplo...
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
We care what you think!
 On the mobile app:
1. Locate ses...
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
Thank you for participating!
Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information
Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information
Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information
Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information
Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information
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Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information

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The largest industrial enterprise in Inner Mongolia, Baotou Steel, delivers a wide range of offerings, but can also consume a lot of energy. Information on how much energy is used by specific facilities, lines, and machines had been isolated within each production area. To optimize energy use across operations, Baotou implemented a SCADA-based energy management system powered by FactoryTalk VantagePoint Energy software. Pulling in
over 3,000 points of energy data, the system allows operators to adjust energy supply parameters based on production goals, and management can review energy use trends across the enterprise for larger-scale savings.

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Baotou Steel Company: SCADA-based Energy Management System Unleashes Energy Information

  1. 1. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Baotou Steel Company包钢集团 SCADA-based Energy Management System Unleashes Energy Information
  2. 2. BaoTou Steel is an important steel industrial base in China. It is the largest industrial enterprise in Inner Mongolia autonomous region. Established in 1954, the company’s location is in the center of Inner Mongolia, Baotou Hexi Industrial Zone, the factory covers an area of 36 square kilometers. BaoTou Steel was a listed company.
  3. 3. 30 70 Cost of steel Energy cost Other cost Why spend about 20 million dollars to construct Energy Management System (EMS)?
  4. 4. 3 Levels Equipment level Process level Variable Frequency Drive (VDF) Energy motor CCPP System level Nothing ?
  5. 5. 7 Companies Join Technology Discussion
  6. 6. Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X I/O1 Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X I/O6I/O5I/O4I/O3I/O2His+Vantage服 务器 目录服务 器 工业环网 公司主干网 防火墙1*2 ICV服务器 模型服务 器 模型服务 器 UPS/网络 管理服务 器 GIS服务器 域管理服 务器 新体系 WEB服务 器 备份服务 器 HMI终端 *9 HMI终端 *9 激光打印 机 黑白打印 机*2 新体系管控中心 Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X 工程师站 EMS02 炼铁空压站 PLC Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X 新老区通讯交换机 老区WEB 服务器 PLC 电力数据写PI 服务器 防火墙2 Catalyst 2960G Series MODE SYST RPS STAT DUPLX SPEED 1X 2X 1 2 3 4 5 6 7 8 9 10 11X 12X 11 12 13X 14X 13 14 15 16 17 18 19 20 21 22 23 24 25X 26X 25 26 27 28 29 30 31 32 33 34 35X 36X 35 36 37X 38X 37 38 39 40 41 42 43 44 43X 44X 45 46 47 48 24X 23X GPS 电量数据 ORACLE服务 端服务器 电力系统 前置转发 服务器 III区交换机 Power & Energy Management System (PEMS) Structure
  7. 7. 9 Domain Controllers •For the Ctl Sys Domain •DNS/DHCP/WINS •TS Licensing Server •W2k8 Server O/S FT VantagePoint Server • FT Activation Server • FT VantagePoint Server • FT VantagePoint Portal • Excel 2007 or 2010 • W2k8 Server O/S Server #1 • (1) HMI Server • (2) Data Servers • (1) RSLinx Classic • (1) RSLinx Enterprise • FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S 5 Clients Server #2 • (1) HMI Server • (2) Data Servers • (1) RSLinx® Classic • (1) RSLinx® Enterprise • FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S Redundant Pair (实时监控ViwSE以及 历史数据库的接口节点) Thin Clients 4 Clients Firewall Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications Clients • FT View SE Client • FT Historian SE Client Internet 工程师站 • FT View Studio • RSLogix™ 5000 • RSLinx Classic • FT VantagePoint Mgr • Dashboard Builder • Excel 2007 or 2010 • FT Historian SE Mgmt Tools • FT Activation Client FT ViewPoint Server • FT ViewPoint Server • FT Activation Client • W2k8 Server O/S Server #1 (Primary) • FT Historian Server • Client Apps • FT Activation Client • W2k8 Server O/S Historian SE ControLogix® TPSPKS SchneiderSiemensCS3000 FactoryTalk® Historian Machine Edition DBMS • SQL SERVER • W2K8 server OS
  8. 8. EMS Field PLC Get some energy View Server SchneiderSiemensCS3000 Honeywell Field Gateway
  9. 9. Ideal Oxygen
  10. 10. Before
  11. 11. After
  12. 12. Rockwell PEMS 1: The unique FactoryTalk Services Platform Architecture, fully distributed SOA architecture, flexible deployment, expansion of convenient, running is stable. 2: Logix PLC connected directly to a third party of PLC/DCS capability is strong, stable data exchange, PLC configuration real-time database, on the complete data store, automatic EMS system database to get all broken and ensure complete data system. 3: FactoryTalk data analysis suite in energy management can help enterprises to achieve automation and information fusion.
  13. 13. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think!  On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 18 Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!
  14. 14. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Thank you for participating!

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