The Patented
Polysiloxane Topcoat
INTRODUCINGINTRODUCING
High Durability Topside and
Freeboard Area Coating
MIL – DTL – 24635 (D) Type VI, Class 2, Grade A
Navy Standard Item 009 – 32
“Allows use of epoxy polysiloxane system on steel
or one coat of polysiloxane direct to alumin...
Would you be interested in a coating
system…
• That could extend the life cycle of your coating
system by 5 or even 10+ ye...
If we could offer a coating system…
• Unlimited recoatability on itself… Just power
wash, dry and reapply
• Lowers environ...
If we could offer a coating system…
• With over a decade of proven performance!
Would you be interested?Would you be inter...
PSX 700SG
Mil – DTL – 24635 (D) Type VI, Class 2, Grade
A
Introducing
PSX 700SG – Two Component Epoxy
Siloxane
• Corrosion and chemical resistance of an epoxy
• With the color and gloss retent...
Patented Technology
• 16 patents granted on technology and
improvements
Organic / Inorganic
Hybrids
Organic Polymer
Binders
• Processible
• Flexible
• Tough
• Durable
Inorganic Silicon
Based Pol...
1. high solids, low odor
1. Applied near consumers and in public settings
2. Abrasion Resistance
1. STD ITEM 009-32 Depart...
Barrier Coat
Steel Substrate
Silicone Alkyd Topcoat
UV
The PSX 700SG Factor: 1 + 1 = 3
A Traditional Coating System
Epoxy ...
Steel Substrate
Epoxy Primer
Polysiloxane
WaterUV
The PSX 700SG Factor: 1 + 1 = 3
Polysiloxane High Performance System
Accelerated Weathering QUV Test
Evaluation of Coatings for Corrosion
Control of Topside Naval Systems
by Naval Surface Warfare Center –
Electrochemistry B...
Introduction
“Topside Combat Systems, especially antennas
and other communication equipment,
are often exposed to the
most...
Conclusion After A Barrage of Testing
“The organic zinc primer with the polysiloxane
topcoat performed better than any oth...
SURFACE TENSIONSURFACE TENSION
Limited AccumulationLimited Accumulation
of Dirt and Rust Streakingof Dirt and Rust Streaki...
Health Hazards
Like isocyanates, which can cause
respiratory sensitisation
First Generation “LSA Paints”
NAVSEANAVSEA
“Lose gloss and fade toward
a pink color over time.
Color shift can occur in as...
Why Use LSA Paints
• Reduce Heat (- 6o
F to -12o
F)
• Reduce Air Conditioning (ENERGY)
Note: Office of Naval Research esti...
“TOC” Total Operational
Cost Reduction
Example: CG – 567 feet x 55 feet
1.Hull blasting painting
2,800 man hours of work
3...
Total Operational Cost
Premise
1. The silicone alkyd system will be
applied on the CG 6 times during its 35
year life cycl...
Total Operational Cost
Paint Application
8,200 man hours8,200 man hours
x $ 48 per hourx $ 48 per hour
$ 393,600 x 6 = Sil...
Total Operational Cost
Silicone Alkyd = 35 yearsSilicone Alkyd = 35 years
TOC = $2,361,600TOC = $2,361,600
PSX 700 = 35 ye...
Savings “TOC”
$ 319 MILLION$ 319 MILLION
VOC Reduction
CurrentCurrent = 800 gallons/ship @ 2.0 lbs per gallon= 800 gallons/ship @ 2.0 lbs per gallon
1600 lbs/gallo...
Savings
477 TONS477 TONS
of VOCof VOC
Note: Like taking 9 million carsNote: Like taking 9 million cars
off the road tomorr...
Amercoat 240
Universal Epoxy
All of the features of Amercoat 235,All of the features of Amercoat 235,
PLUSPLUS::
• VOC < 1...
Edge Coverage
Typical
Epoxy
< 25%
Amercoat
240
> 70%
Substrate Wetting
Pitted substrates are common in repair workPitted substrates are common in repair work
and coatings with...
Many of today’s 100% solids high performance coatings andMany of today’s 100% solids high performance coatings and
general...
Substrate WettingSubstrate Wetting
Coatings that are formulated with good wettingCoatings that are formulated with good we...
High AbrasionHigh Abrasion
ResistanceResistance
LowLow
PermeabilityPermeability
Amercoat 240Amercoat 240
SUBSTRATESUBSTRAT...
PPG Industries, Inc.
A global maker of paints, coatings, chemicals, optical
products, specialty materials, glass and fiber...
Summary
PSX 700SG
• High solids – low VOC
• Low odor
• Isocyanate free
• Total Operational Cost Reduction
• Patented
• Qua...
Thank you…
Global Experience
and Reach
$ 5 MILLION
MicronsMicrons MilsMils
375 15
250 10
125 5
0 0
Single coatSingle coat
applications up toapplications up to
12 mils / 3001...
Amercoat 240Amercoat 240
SummarySummary
• VOC < 150 gms/ltr. Virtually HAPs freeVOC < 150 gms/ltr. Virtually HAPs free
• H...
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  1. 1. The Patented Polysiloxane Topcoat
  2. 2. INTRODUCINGINTRODUCING High Durability Topside and Freeboard Area Coating MIL – DTL – 24635 (D) Type VI, Class 2, Grade A
  3. 3. Navy Standard Item 009 – 32 “Allows use of epoxy polysiloxane system on steel or one coat of polysiloxane direct to aluminum.”
  4. 4. Would you be interested in a coating system… • That could extend the life cycle of your coating system by 5 or even 10+ years • That would reduce the VOC emissions by an average of 60% to 75% • That could eliminate early moisture problems that are prevalent with using other coatings • That would save you one coat of paint in a typical three coat system • That is isocyanate free
  5. 5. If we could offer a coating system… • Unlimited recoatability on itself… Just power wash, dry and reapply • Lowers environmental removal costs (less cans and hazardous waste) • That reduces your total operational costs by millions of dollars • That allows you to use an LSA (low solar absorbing) coating that does not turn pink With all of these attributes in a single product
  6. 6. If we could offer a coating system… • With over a decade of proven performance! Would you be interested?Would you be interested?
  7. 7. PSX 700SG Mil – DTL – 24635 (D) Type VI, Class 2, Grade A Introducing
  8. 8. PSX 700SG – Two Component Epoxy Siloxane • Corrosion and chemical resistance of an epoxy • With the color and gloss retention comparable to fine urethanes
  9. 9. Patented Technology • 16 patents granted on technology and improvements
  10. 10. Organic / Inorganic Hybrids Organic Polymer Binders • Processible • Flexible • Tough • Durable Inorganic Silicon Based Polymers • Hard • Abrasion Resistant • Inert • Weatherable
  11. 11. 1. high solids, low odor 1. Applied near consumers and in public settings 2. Abrasion Resistance 1. STD ITEM 009-32 Department of Defense US Navy 3. Adhesion Three Additional Features: Epoxy PSXSilicone Alkyd Epoxy In a traditional coatingIn a traditional coating system, the topcoatsystem, the topcoat adheres and rides onadheres and rides on top of the intermediatetop of the intermediate coat or primer.coat or primer. PSX 700SG SystemsPSX 700SG Systems adhere andadhere and additionally areadditionally are absorbed by theabsorbed by the primer giving aprimer giving a stronger bond.stronger bond.
  12. 12. Barrier Coat Steel Substrate Silicone Alkyd Topcoat UV The PSX 700SG Factor: 1 + 1 = 3 A Traditional Coating System Epoxy Primer Epoxy Primer (then Stripe Coat)
  13. 13. Steel Substrate Epoxy Primer Polysiloxane WaterUV The PSX 700SG Factor: 1 + 1 = 3 Polysiloxane High Performance System
  14. 14. Accelerated Weathering QUV Test
  15. 15. Evaluation of Coatings for Corrosion Control of Topside Naval Systems by Naval Surface Warfare Center – Electrochemistry Branch Code 683 Carderock Division Silver Spring, Maryland Findings . . .
  16. 16. Introduction “Topside Combat Systems, especially antennas and other communication equipment, are often exposed to the most SEVERE Marine Environment . . . Exposed to high temperatures, intermittent sea water spray and exhaust gases . . . As a result tremendous man hours and man power are used to keep this system operational.”
  17. 17. Conclusion After A Barrage of Testing “The organic zinc primer with the polysiloxane topcoat performed better than any other coating tested.” Note: Paper No. 619 NACE-Corrosion 96
  18. 18. SURFACE TENSIONSURFACE TENSION Limited AccumulationLimited Accumulation of Dirt and Rust Streakingof Dirt and Rust Streaking
  19. 19. Health Hazards Like isocyanates, which can cause respiratory sensitisation
  20. 20. First Generation “LSA Paints” NAVSEANAVSEA “Lose gloss and fade toward a pink color over time. Color shift can occur in as little as ONE YEAR!”
  21. 21. Why Use LSA Paints • Reduce Heat (- 6o F to -12o F) • Reduce Air Conditioning (ENERGY) Note: Office of Naval Research estimates Navy could save $5 Million a Year! by avoiding sailor/contractor labor to overcoat ships with fading LSA Paint.
  22. 22. “TOC” Total Operational Cost Reduction Example: CG – 567 feet x 55 feet 1.Hull blasting painting 2,800 man hours of work 300 gallons of paint 2.Super Structure blasting and painting 3,900 man hours of work 500 gallons of paint 3.Additional cost for staging, containment and cover up 1500 man hours
  23. 23. Total Operational Cost Premise 1. The silicone alkyd system will be applied on the CG 6 times during its 35 year life cycle 2. PSX 700 system will be applied on the CG 3 times during its 35 year life cycle 3. An average superstructure is repainted every 4-5 years and the hull every 5 to7
  24. 24. Total Operational Cost Paint Application 8,200 man hours8,200 man hours x $ 48 per hourx $ 48 per hour $ 393,600 x 6 = Silicone Alkyd$ 393,600 x 6 = Silicone Alkyd $ 393,600 x 3 = PSX 700$ 393,600 x 3 = PSX 700
  25. 25. Total Operational Cost Silicone Alkyd = 35 yearsSilicone Alkyd = 35 years TOC = $2,361,600TOC = $2,361,600 PSX 700 = 35 yearsPSX 700 = 35 years TOC = $1,180,800TOC = $1,180,800 SavingsSavings $1,180,800$1,180,800 x 270 shipsx 270 ships AnswerAnswer
  26. 26. Savings “TOC” $ 319 MILLION$ 319 MILLION
  27. 27. VOC Reduction CurrentCurrent = 800 gallons/ship @ 2.0 lbs per gallon= 800 gallons/ship @ 2.0 lbs per gallon 1600 lbs/gallon (per ship)1600 lbs/gallon (per ship) x 270 shipsx 270 ships 432,000 lbs or 216 tons (for fleet)432,000 lbs or 216 tons (for fleet) PSX 700PSX 700 = 600 gallons/ship @ 0.7 lbs per gallon= 600 gallons/ship @ 0.7 lbs per gallon 420 lbs/gallon (per ship)420 lbs/gallon (per ship) x 270 shipsx 270 ships 113,000 lbs or 57 tons (for fleet)113,000 lbs or 57 tons (for fleet)
  28. 28. Savings 477 TONS477 TONS of VOCof VOC Note: Like taking 9 million carsNote: Like taking 9 million cars off the road tomorrow.off the road tomorrow.
  29. 29. Amercoat 240 Universal Epoxy All of the features of Amercoat 235,All of the features of Amercoat 235, PLUSPLUS:: • VOC < 150 gms/ltr; Extremely low HAPs / VOHAPs • High solids, greater coverage • Suitable for fuel and potable water tanks • Improved rheology and handling characteristics • Greater edge coverage, extended service life in tanks
  30. 30. Edge Coverage Typical Epoxy < 25% Amercoat 240 > 70%
  31. 31. Substrate Wetting Pitted substrates are common in repair workPitted substrates are common in repair work and coatings with good wetting properties areand coatings with good wetting properties are necessary to help arrest corrosion and for thenecessary to help arrest corrosion and for the proper protection of the surface being coated.proper protection of the surface being coated.
  32. 32. Many of today’s 100% solids high performance coatings andMany of today’s 100% solids high performance coatings and general purpose epoxies do not exhibit good wettinggeneral purpose epoxies do not exhibit good wetting characteristics and have a tendency to “bridge” pits, leavingcharacteristics and have a tendency to “bridge” pits, leaving a void below the paint film where moisture can accumulatea void below the paint film where moisture can accumulate resulting in continuing corrosion. Although a “stripe coat” inresulting in continuing corrosion. Although a “stripe coat” in way of pitted areas can help in this problem, it is best doneway of pitted areas can help in this problem, it is best done prior to the application of the first full coat to be effective,prior to the application of the first full coat to be effective, which is not practical when large areas are being coated.which is not practical when large areas are being coated. Potential Corrosion CellPotential Corrosion Cell Substrate WettingSubstrate Wetting
  33. 33. Substrate WettingSubstrate Wetting Coatings that are formulated with good wettingCoatings that are formulated with good wetting characteristics as part of the design rheology, such ascharacteristics as part of the design rheology, such as Amercoat 240Amercoat 240, flow into pits and fill that void., flow into pits and fill that void. Then full coats can then be applied resulting in betterThen full coats can then be applied resulting in better corrosion control in these problem areas.corrosion control in these problem areas.
  34. 34. High AbrasionHigh Abrasion ResistanceResistance LowLow PermeabilityPermeability Amercoat 240Amercoat 240 SUBSTRATESUBSTRATE Exterior ApplicationExterior Application Resistance to Weathering and Improved Color StabilityResistance to Weathering and Improved Color Stability Combined with Excellent DurabilityCombined with Excellent Durability
  35. 35. PPG Industries, Inc. A global maker of paints, coatings, chemicals, optical products, specialty materials, glass and fiber glass • Founded in 1883 • Headquartered in Pittsburgh, Pa. • $12 billion in revenue
  36. 36. Summary PSX 700SG • High solids – low VOC • Low odor • Isocyanate free • Total Operational Cost Reduction • Patented • Qualified as a two-coat system • Indefinite Recoat • LSA will not turn pink • Superior Abrasion Resistance • Over a Decade of Proven Performance
  37. 37. Thank you…
  38. 38. Global Experience and Reach
  39. 39. $ 5 MILLION
  40. 40. MicronsMicrons MilsMils 375 15 250 10 125 5 0 0 Single coatSingle coat applications up toapplications up to 12 mils / 30012 mils / 300 micronsmicrons Amercoat 240Amercoat 240 TypicalTypical EpoxyEpoxy CoatingsCoatings High Film BuildHigh Film Build
  41. 41. Amercoat 240Amercoat 240 SummarySummary • VOC < 150 gms/ltr. Virtually HAPs freeVOC < 150 gms/ltr. Virtually HAPs free • High solids, greater coverage.High solids, greater coverage. • Suitable for ballast, fuel and potable water tanks plus allSuitable for ballast, fuel and potable water tanks plus all exterior areas with improved weatherability.exterior areas with improved weatherability. • Improved rheology and handling characteristics, lowImproved rheology and handling characteristics, low temperature cure without need for “false cure”temperature cure without need for “false cure” accelerators, brush and roller application possible.accelerators, brush and roller application possible. • Excellent wetting of substrate, > 70% edge retentionExcellent wetting of substrate, > 70% edge retention and superior water resistance.and superior water resistance. • Tolerant of alternate methods of surface preparation.Tolerant of alternate methods of surface preparation. • Well suited for refurbishment of deteriorated substrates.Well suited for refurbishment of deteriorated substrates.

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