This report on Heavy Vehicle Service Center Department of HZL,Bhilwara with all Technical data.It will beneficent for those who wanted to know about the HZL.

1. Hindustan Zinc Limited-Bhilwara
BY :-
RAVI KUMAR VAISHNAV
7/18/2016

2. CONTENT

3. I
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HINDUSTAN ZINC LIMITED
Hindustan Zinc is India’s largest and the world’s second largest
integrated producer of zinc & lead, with a global share of approximately
6.0% in zinc .
R.A. Mine was commissioned in 1991 for the designed capacity of
3000 TPD ore production and it's beneficiation. Same has been
expanded to 4500 TPD in 1998 and further expanded to 11400 TPD in
2005

4. CIVIL
MATERIALS
FINANCE
PERSONNALAND
ADMINISTRATION
CENTRAL WORKSHOP
HEMM
ELECTRICAL
MILL(ORE DRESSING )
MINING
MAJOR
DEPARTMENT
OF HZL

5. HZL - MINING ASSETS

6. Vision : -
Be a world-class company, creating value, leveraging mineral
resources and related core competencies
MISSION :-
 Be a globally lowest cost zinc producer, maintaining market
Leadership.
 Be innovative, customer oriented, and eco-friendly
 Maximizing stake-holder value.

7. Working process of RAM
MINING
( Drilling, blasting ,loading
And hauling)
CRUSHING BENIFICATION
(Ore concentrating )
DISPATCH
(To smelter)

8. HVSC DEPARTMENT
Equipment Make Model Capacity Qty. Maintained By
Caterpillar RH-120E 15 cu.mtr 3 M/s. TIPL under MARC
Caterpillar RH-90C 9cu.mtr 1 M/s. TIPL under MARC
Caterpillar RH-340B 34 and 31 cu.mtr 4 M/s. TIPL under MARC
komatshu PC-2000(Back -hoe) 12cu.mtr 1 M/s. L & T under MARC
komatshu PC-1250-7(Back -hoe) 6.1 cu.mtr 1 Departmental Manpower
komatshu PC-1250-8R(Back -hoe) 5cu.mtr 1 M/s. L & T under MARC
Dumper Caterpillar CAT-777D 95 MT 25 M/s.TIPL under MARC
Dumper komatshu 830 E - 1 AC 220 MT 22 M/s. L & T under MARC
Dumper komatshu HD -785-7 95MT 6 M/s. L & T under MARC
Drill Revathi Equp. C-650-D 165mm 12 M/s. REL Under MARC
Drill Atlas Copco ROC-L8 165mm 3 M/s. Atlas Copco under MARC
Drill Atlas Copco ROC-L6 115mm 5 M/s. Atlas Copco under MARC
Track Dozer komatshu D-375 66 Tones 9 Departmental(10,11,12) Rest under CSA L&T
Track Dozer komatshu D-475 1 Departmental Rest under CSA L&T
Wheel Dozer Caterpillar G-824 35 Tones 1 Departmental
Wheel Dozer komatshu WA-600 38T 1 M/s. L & T under CSA
Wheel Loader komatshu WA380-3 2 cu.mtr 2 Departmental
Wheel Loader LeTourneau L-950 13cu.loader 1 M/s. Voltas Under CSA
Wheel Loader komatshu WA-900 13cu.loader 1 M/s. L&T under CSA
Water Sprinkler Caterpillar CAT-773D 40 KI 4 Departmental
Motor Grader komatshu GD-825 2 M/s.L&T under CSA
Motor Grader Caterpillar 14M 2 Departmental
Tyre Handler BEML BL14TH 3.5 T 1 Departmental
Tyre Handler Manitou TH-1060 5.5T 1 Departmental
TIL TIL-55T 55MT 1 Departmental
TIL TIL-75T 75MT 1 Departmental
TIL TIL -10T 10MT 1 Departmental
Dass Jones IF-10-S 10MT 1 Departmental
Crane
Loading Equipment
Excavator
Hauling Equipment
Drilling Equipment
Support Equipment

9. CATERPILLAR 777D
MAINTENANCE WORK OF CAT 777D IS UNDER TRACTOR INDIA PVT. LTD . (TIPL)M.
ABOUT 25 DUMPER ARE EMPLOY UNDER HZL.

10. POWER TRAIN - ENGINE

12. BRAKING SYSTEM
Integrated Braking System
Rear Oil-Cooled Multiple Disc
Brakes.
Parking Brake
Automatic Retarder
Control (ARC) (optional)

13. CABIN VIEW
DASH
AIR SUSPENSION SEAT
STEERING
COLOUMN
TRASMISSION CONTROL
VIEWING AREA
ROPS
Operation control
Storage compartment
Trainer
seats
Monitoring
system
A.C
Foot pedal
Operating window
Hoists lever
Truck production management
System

14. • Wide Body Design
• DUAL SLOPE BODY

16. KOMATSU
Komatsu is maintain by M/s. Larson & Tourbo . About 25 dumper of
komatsu 830E-1AC and 6 dumper of Komatsu HD-785-7 is employ in
HZL Agucha .

17. Komatsu 830E – AC
MAXIMUM GVW :-
385848 kg , 850650 lb
HORSEPOWER :-
1865 kW 2,500 HP
• Komatsu 830E-AC is A Electrive Drive
Truck
• No. of cylinder :- 16
• Operating cycle :- 4

18. KOMATSU 830E – AC ENGINE
Make and model . . . . . . . . . . . . . . . . . . . . . . Komatsu SDA16V160
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Number of cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle
Rated brake power . . . . . . . . . . . . . . . . . . . 1865 kW 2,500 HP @ 1900 rpm
Flywheel power . . . . . . . . . . . . . . . . . . . . . . 1761 kW 2,360 HP @ 1900 rpm
Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9608 kg ,21,182 lb
AC/DC CURRENT
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.E. GTA-41
Dual impeller in-line blower . . . . . . . . . . . . 255 m3/min
Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC torque control system
Motorized wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEB25
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.875:1
Speed (maximum). . . . . . . . . . . . . . . . . . . . . . . . . 64 kph , 40 mph

19. BRAKING SYSTEM
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wheel speed
disc.
Three calipers on a 1213 mm 47.75" O.D.
disc.
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual disc armature
speed.
Two 635 mm 25" O.D. discs
per side.
One caliper per disc.
Emergency brakes . . . . . . . . . . . . . . . . . . .Automatically applied
prior
to hydraulic system pressure dropping below
level
required to meet secondary stopping
requirements.
Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . . . .Switch-
activated

20. DIMENSION

21. DIMENSION

22. ACHIEVEMENT

23. ACHIEVEMENT
Energy Efficient Unit Award
MEMCW 2010
FIMI National Environment Award
(Gem Granite)

24. THANK YOU