How to use the booth cycle production board

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How to use the booth cycle production board

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How to use the booth cycle production board

  1. 1. Randy FerreseBodyshopinabox.net
  2. 2. How to use the Booth Production Board Example : two man team @ 200 % efficiency 1 Both men work 8 hours a day 2 The team collective will complete 32 sold billable labor hours per day. 32 Write in the Daily goal#1 Help your team understand the company’s labor goal#2 Break it down in daily ,weekly and monthly goalNote: Explain to the team how you come to these numbers
  3. 3. How to use the Booth Production board32 hours a day x 5 days in a week give you 160 hours a week 160 32Write in the Weekly goal#1 Help your team understand the company’s labor goal#2 Break it down in daily ,weekly and monthly goalNote: Explain to the team how you come to these numbers
  4. 4. How to use the Booth Production board32 hours a day x 21 work days in a month give you 672 hours a month Write in the Monthly goal 672#1 Help your team understand the company’s labor goal#2 Break it down in daily , weekly and monthly goalNote: Explain to the team how you come to these numbers
  5. 5. How to use the Booth Production board Write the Ro # on the magnet then place the in the line upExplain to the team that there is 6 opportunities in 8 hour day to load the booth with repairs.We can use the magnets to forecast the order in which job or jobs go in the booth next.This will allow the prep person have the job or jobs ready for the next booth cycle.
  6. 6. How to use the Booth Production boardThe team could use the magnets to forecast their pecking order by placingthem in the order of how they are going to process their workload.In the morning production release meeting. 9:00 AM 8:00 AMThe team could write in their expected time when the next booth cycle is going to be loaded.This could help them set their own goal.
  7. 7. How to use the Booth Production board Once the repair is completed write in how many Ro’s was painted in the booth cycle here 2If we paint parts off the vehicle we couldload more then 1 Ro into the booth at thesame time.Like filling all the seats on a bus.
  8. 8. How to use the Booth Production board Once the repair or repairs are completed move the magnet from daily goal to cycle 1 , cycle 2 ect. Write in how many hours have been completed in that cycle. 2 15
  9. 9. How to use the Booth Production boardAt the end of the day everyone would like to feel like awinner. When you know the rules and keep scoreeveryone can be a winner. 4 Note add up and 32 7 71 write in the total daily scores 2 16 2 18 1 22 2 15You can go over the daily score with your team review missed opportunities and coach them onhow to improve their game.
  10. 10. Purchase you coaching board @ Bodyshopinabox.net

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