UFT - Automotive Engineering Services

Confidentiality
The material contained in this document represents proprietary and ...
About Us
Vision
Services

To be the global hub for Engineering Services
Engineering Services

UFT Advantage
•

Ten plus ye...
Industries & Services
UFT provides the complete gamut of Product design and Engineering services to various industries.
Au...
Automotive Sub System and Software Tools
Concept
Design

Detail
Design

Value
Engineering

Reverse
Engineering

Manufactur...
Key Customers
Few of our customer list includes

www.uftech.com
Case Studies
www.uftech.com
MUV SideWall
Case Study: 1

Car 3D Math Data

Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

Side Wall...
NVH Components
Input

Case Study: 2
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

Product Design and
...
Testing Fixture
Case Study: 3
Domain

Automotive

Customer

Leading OEM in US

Scope of Work

Design of Door Lock/Latch Te...
Checking Fixture
Case Study: 4

Output

Domain

Automotive

Customer

Leading Exhaust System
Supplier in India

Scope of
W...
Welding Fixture
Case Study: 5
Domain

Automotive

Customer

Leading Exhaust System Supplier in
India

Scope of Work

Desig...
Fixture Design
Case Study: 6
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

Design and Detailing of We...
Tool Design
Case Study: 7
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

3D Modelling and Detailing of...
Mould Design
Case Study: 8
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

3D Injection Mould Tool Desi...
Reverse Engineering
Case Study: 9
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

Scanning and Class A ...
Instrument Panel
Case Study: 10
Domain

Automotive

Customer

Leading OEM in US

Scope of
Work

Meshing of Instrument Pane...
Centre Console
Case Study: 11
Domain

Automotive

Customer

Leading OEM in US

Scope of
Work

Meshing of Centre Console

I...
Slider Assembly
Case Study: 12
Domain

Automotive

Customer

Leading OEM in India

Scope of
Work

Analysis of Slider Assem...
Fill Valve
Case Study: 13
Domain

Automotive

Customer
Scope of
Work

Analysis of Fill Valve

Input

IGES Models and Mater...
Door Lock
Case Study: 14
Domain

Automotive

Customer

Leading OEM in US

Scope of
Work

Design of Door Lock / Latch Test
...
Thank You!

www.uftech.com
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Uft corporate profile

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Uft corporate profile

  1. 1. UFT - Automotive Engineering Services Confidentiality The material contained in this document represents proprietary and confidential information pertaining to products, technologies and processes belonging to UnitForce Technologies Consulting Pvt. Ltd. (UFT). All information in this document must be treated in confidence and not discussed with a third party. The names and trademarks used in this document are sole property of the respective owners and are governed by the relevant trademark and copyright laws. No part of this document may be copied, distributed or displayed to a third party without prior written consent of UFT.
  2. 2. About Us Vision Services To be the global hub for Engineering Services Engineering Services UFT Advantage • Ten plus years in the industry • 350+ engineers worldwide • ISO 9001:2008 certified company • • • • New age Engineering Service Provider • Customer-driven business model • Multi-Engineering Expertise • • Strategic Partner (and not just vendors) Industry specific solutions and product development Engineering Team with experience in fortune 500 companies State of the art training labs Rapid Implementation techniques Few Practice Highlights Design and Validation of Safety Truck , Global leader in Oil and Gas Design and Engineering Support to over 8 production lines, Automotive OEM based out of India Product Design and Development of NVH Components, TATA Motors End-to-End product development of Logger Tools, Beeken Techquest www.uftech.com
  3. 3. Industries & Services UFT provides the complete gamut of Product design and Engineering services to various industries. Automotive Aerospace Heavy Engineering Product Design        Concept Design Detailed Design Digital Mock-up Data Migration Industrial Design Legacy Conversion Reverse Engineering Product Engineering    UFT (CAD/CAM) Engineering Support    Oil & Gas  Manufacturing Engineering  Engineering change management Technical Publication & Documentation CAD & Design Integration    www.uftech.com Validation of concept and detailed design under functional and operational loads F&DT analysis Regulatory / OEM specific requirements Optimization Tool Design (Plastic, Sheetmetal & diecasting) Jigs and Fixture Design NC Programming, Pre & Post Processing Manufacturing detailed drawings
  4. 4. Automotive Sub System and Software Tools Concept Design Detail Design Value Engineering Reverse Engineering Manufacturing Engineering CAD Support Closures Interiors Exteriors Seating Chassis Powertrain Occupant Safety NVH Durability CFD Non Linear Optimization FE Modelling Styling BIW Crash Our Technical experts are well versed with the following tools CAD Catia UG NX CAE PLM Tech -Pub Solidworks Pro-E IDEAS Solid Edge Ansys ARAS Autocad Inventor Hypermesh TeamCenter Corel Draw ENOVIA WindChill Adobe Frame maker www.uftech.com
  5. 5. Key Customers Few of our customer list includes www.uftech.com
  6. 6. Case Studies www.uftech.com
  7. 7. MUV SideWall Case Study: 1 Car 3D Math Data Domain Automotive Customer Leading OEM in India Scope of Work Side Wall Modification, Formation of TPL according to assembly sequence and DMU (DATA MANGAMENT UNIT) of Top Assembly Input Scan Data, Drawings, Existing Assembly, TPL (Total Part List) Tools used Catia V5 R17 Output 3D Product Data & Manufacturing Drawings Project Hours 1400 hrs www.uftech.com Hood Insulator Inner Dash
  8. 8. NVH Components Input Case Study: 2 Domain Automotive Customer Leading OEM in India Scope of Work Product Design and Development of NVH Components Input Car 3D Math Data with relevant components Tools used Catia V5 R16 Output 3D Product Data and Manufacturing Drawing Project Hours 1500 hrs Critical Parameters Generation of Class A Surface with an accuracy of 0.10mm Car 3D Math Data Output Hood Insulator www.uftech.com Inner Dash Outer Dash Wheel Arch (LH & RH) Wheel Arch RH Carpet
  9. 9. Testing Fixture Case Study: 3 Domain Automotive Customer Leading OEM in US Scope of Work Design of Door Lock/Latch Testing Fixture Input Math Data of Door Tools used Solid Works Output 3D Product Data and Manufacturing Drawing of Testing Fixture, BOM Project Hours 4500 hrs (similar projects with same hours) Critical Parameters • Access to Components Air cylinders to include quick disconnect type fittings •Operating Temperature range -40°C to +90°C • www.uftech.com
  10. 10. Checking Fixture Case Study: 4 Output Domain Automotive Customer Leading Exhaust System Supplier in India Scope of Work Design of Checking Fixture for Exhaust System after welding Input 2D Cad data of Exhaust System product design Tools used Pro E, AutoCad Output 3D Product Data and Manufacturing Drawing Project Hours 2000 hrs (similar projects with same hours) www.uftech.com Component 0L040 Checking Fixture Component 0L100 Checking Fixture Component loaded in Checking Fixture Checking Fixture Component loaded in Checking Fixture Component 260-00-R0 Component loaded in Checking Fixture
  11. 11. Welding Fixture Case Study: 5 Domain Automotive Customer Leading Exhaust System Supplier in India Scope of Work Design of Welding Fixture for Exhaust System Input Product design in 2D (Exhaust System) and Components Tools used Pro E, AutoCad Output 3D Product Data of Welding Fixture and 2D Manufacturing Drawing Project Hours 2000 hrs (similar projects with same hours) Critical Parameters • • • Component loaded in Welding Fixture www.uftech.com Welding Fixture Component - 060 Quick change of components for welding process Fixture is rotating 365° with overlap of 5° Weld gun is stationary Component - 040 Welding Fixture Component loaded in Welding Fixture Component - 060 Welding Fixture Component loaded in Welding Fixture Component – 260-MCI Welding Fixture Component loaded in Welding Fixture
  12. 12. Fixture Design Case Study: 6 Domain Automotive Customer Leading OEM in India Scope of Work Design and Detailing of Welding Fixture for BIW Panel Input Locator Map (Clamping Plan), Weld Point details, Panel Data (Model file, Parts list, Panel thickness details) and Standard components Tools used Catia V5 R17 Output 3D Model of Welding Fixture Project Hours 1500 hrs (similar projects with same hours) www.uftech.com Old Design New Design
  13. 13. Tool Design Case Study: 7 Domain Automotive Customer Leading OEM in India Scope of Work 3D Modelling and Detailing of Form and Draw dies Stage of Dies, Method Plan and Calculation Input Design standards as per clients requirements MISUMI standards for standard parts Tools used AutoCad, Catia V5 Roof Assembly Components Forming Tool Trim & Pierce Tool Output 2D & 3D Model and Detailing of Form and Draw dies Project Hours 2800 hrs (similar projects with same hours) Re-StrikingTool www.uftech.com
  14. 14. Mould Design Case Study: 8 Domain Automotive Customer Leading OEM in India Scope of Work 3D Injection Mould Tool Design Stage of Mould and Method Plan Input Design standards as per clients requirements Tools used Catia V5 Output 3D Design data and Manufacturing Drawings Project Hours 1100 hrs each (similar projects with same hours) www.uftech.com Assembled View Exploded View
  15. 15. Reverse Engineering Case Study: 9 Domain Automotive Customer Leading OEM in India Scope of Work Scanning and Class A Surface Development Input Physical part Tools used ALIAS, Catia V5 R16 Output 3D Model Project Hours 1100 hrs each (similar projects with same hours) Critical Parameters • Input Step 1. White Spraying of Component Step 3. Placing Locator Stickers Accuracy 0.05mm www.uftech.com Output Step 2. Fixture to hold the Component during scan Step 4. Scanning the component
  16. 16. Instrument Panel Case Study: 10 Domain Automotive Customer Leading OEM in US Scope of Work Meshing of Instrument Panel Input IGES data Tools used Hypermesh Output Hypermesh data Project Hours 2000 hrs (similar projects with same hours) www.uftech.com
  17. 17. Centre Console Case Study: 11 Domain Automotive Customer Leading OEM in US Scope of Work Meshing of Centre Console Input IGES data Tools used Hypermesh Output Hypermesh data Project Hours 1400 hrs (similar projects with same hours) www.uftech.com
  18. 18. Slider Assembly Case Study: 12 Domain Automotive Customer Leading OEM in India Scope of Work Analysis of Slider Assembly Input Boundary Condition and Material Property Tools used Hypermesh, Nastran Output Analysis Report and Design solutions Project Hours 1000 hrs (similar projects with same hours) www.uftech.com
  19. 19. Fill Valve Case Study: 13 Domain Automotive Customer Scope of Work Analysis of Fill Valve Input IGES Models and Material Property Tools used Ansys Output Analysis Report Project Hours 1200 hrs (similar projects with same hours) www.uftech.com
  20. 20. Door Lock Case Study: 14 Domain Automotive Customer Leading OEM in US Scope of Work Design of Door Lock / Latch Test Fixture Input Math Data of Door Tools used Solid Works Output 3D Product Data of Testing Fixture & Manufacturing Drawings, BOM Project Hours 2000 hrs (similar projects with same hours) Critical Parameters Air Cylinders to include quick disconnect type fittings that accommodate ¼” air line Operating temperature range: -40°C to +90°C, including 95% RH. www.uftech.com
  21. 21. Thank You! www.uftech.com

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