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Application of High-Strength and
High-Performance Fiber Reinforced
Concrete to Precast Elements
International Seminar on Design and Construction
of Precast Structures in Seismic Regions
October 2015, Chile
Hideki Kimura
Senior Chief Researcher, Dr.Eng
R & D Institute
Takenaka Corporation
2
Contents of today’s speechContents of today’s speech
1. Introduction
2. Classification of FRCC
3. Application of Fiber Reinforced HSC
3.1 High Rise Building Columns
3.2 Slender Columns
3.3 B/C Joint in Precast Systems
4. Application of UFC
4.1 Bridge Precast Elements
4.2 Offshore Structures
4.3 Precast Plates or Forms
5. Application of HPFRCC (ECC)
5.1 Precast Coupling Beams in Buildings
5.2 Retrofit Projects
3
Tukuda island, Tokyo water frontTukuda island, Tokyo water front
1. Introduction1. Introduction
Tokyo SceneTokyo Scene
4
Evolution of
High Strength Concrete
is
Evolution of
High Rise RC buildings
Evolution of
High Strength Concrete
is
Evolution of
High Rise RC buildings
5
1970 1975 1980 1985 1990 1995 2000 2005
0
10
20
30
40
50
Number
Year (end of structural design evaluation)
RCResponse controled structures:68 buildings
RCSeismic isolation structures:75 buildings
RC Seismic structures:369 buildings
Seismic Resistant Seismic Control Seismic Isolation
Energy
absorption
Energy
absorption
Large
drift
Small
drift
Large
displacement
Displacement
as solid body
Isolation
bearing
Transition of Number of High-Rise RC Buildings
Designed Year (at the end of appraisal)
Evolution of high-rise RC buildingsEvolution of high-rise RC buildings
Number
of
Building
/ BCJ data
/ Over 60m high
/ Total number exceeded 500
6
Transition of concrete strengthTransition of concrete strength
0
20
40
60
80
100
120
140
160
1970 1975 1980 1985 1990 1995 2000 2005
設計年
コンクリート設計基準強度Fc [N/mm
2
]
実績最大値
各年最大値
各年平均値
各年最小値
Specifieddesignstrength
Fc(MPa)
Year (end of structural design evaluation)
Maximum past record
Annual maximum value
Annual average value
Annual minimum value
New RC
Project
Evolution of high-strength materialsEvolution of high-strength materials
Research
on FRCC
7
Year Keywords
1970
1975
1980
1985
1990
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
Structural Planning
Frame Structure
1986 Hikarigaoka D5 (30F)
Early Development of High-rise
RC Buildings as Takenaka Corporation
Concrete strength Fc42 , Height 88m
1996 Bellemarge Sakai (43F)
Double Tube Structure
Concrete strength Fc70 , Height 136m
1997 Park City Suginami(28F)
High-rise RC Structure using Seismic Isolation
System Concrete strength Fc48 , Height 87m
2003 D’Grafort Kobe Sannomiya(43F)
Takenaka Hybrid Flat Slub System
High-rise RC Structure using Seismic Isolation
of World extreme height
Concrete strength Fc60 , Height 145m
27,300
31,800
光が丘D5
27,300
31,800
光が丘D5
20,600
45,000
六甲アイランド3番街
20,600
45,000
六甲アイランド3番街
20,600
29,000
グランコリーナ西神南
22,930
40,200
京阪くずはT棟
32,500
32,500
ディーグラフォート神戸三宮
32,500
32,500
ディーグラフォート神戸三宮
2001 KuzuhaTower City
T Building (42F)
High-rise RC Structure using Seismic Isolation
Concrete strength Fc80 , Height 133m
Early Development
Of High-riseRC
Buildings
Realization of High
strength concrete
Fc42
High strength
concrete Fc70
High-rise RC
Structure using
Seismic Isolation
System
High strength
concrete Fc100
Takenaka Hybrid
Flat Slub System
Super FlexSuper Flex
TubeTube
StructureStructure
To the height
200m
Double Tube
Structure
Seismic Isolation
System
(Free Plan)
Seismic Isolation
System(Free Plan)
2002 RenaissanceTower
Ueno Ikenohata (38F)
Super Flex Tube Structure using a damper
Concrete strength Fc60 , Height 130m
2005 Musashi Kosugi plan
(59F,47F)  Height 201m
( Advanced High Performance Concrete )
SUPERSUPER  FLEX STRUCTURESFLEX STRUCTURES
Using of Structural Wall
History of High-Rise RC Buildings of TakenakaHistory of High-Rise RC Buildings of Takenaka
8
High-rise building with Complex Floor PlanHigh-rise building with Complex Floor Plan
■Outline
/ Use: Condimunium
/ Location: Osaka
/ No. of Story: 42F (B1F)
/ Maximum Height: 136.8 m
/ Total Floor Area: 32,720 m2
/ Construction Period : 2001.3~2003.12
/ Structure: Reinforced Concrete
with Base Isolation System
/ Max. Concrete Strength
: Fc 80 Mpa
9Base Isolated Super High-rise RC Building Composed
of Three Connected Towers with Vibration Control Systems
(Winner of fib 2010 Awards for
Outstanding Structures )
◆ Island Tower Sky Club
10
Outline of Structure
< Techniques Used >
1)Three Tower
Connecting System
2) Precast Concrete
System with 70 Mpa
Concrete
3) Core Wall System
4) Base Isolation
System
5) Dampers of the Sky
Garden truss
6) Dampers of the
upper stories
(Zinc-Alminum alloy
dampers)
◆42-story residential
building(2008)
ハイブリッド基礎免震
鋼管場所打ち
コンクリート拡底杭
スカイガーデン
(鉄骨トラス構造)
制振装置
・ブロードバンドダンパー
・オイルダンパー
鉄骨中実柱
(200~250φ)
制振ダンパー
(亜鉛アルミダンパー)
高層
ゾーン
1FL
基礎
Fc32 杭
フラットスラブ
(ボイドスラブ)
コンクリート強度
6FL
11FL
16FL
21FL
27FL
極厚耐震壁
(コア部分)
Fc70
Fc48
Fc60
Fc54
Fc48
Fc39
Fc30
中層
ゾーン
低層
ゾーン
鉄骨中実柱
(200~250φ)
High-rise
zone
中層
ゾーン
低層
ゾーン
Low-rise
zone
Foundation
Piles
Vibr ation control device
(zinc aluminum damper)
Seamless steel
columns(~250 dia.)
Flatslab
(void slab)
Box shape RC walls
(core area)
Sky-Garden
(steel truss structure)
Vibration control device
(viscoelastic damper)
(oil damper)
Base-isolated foundations
Steel tube in-situ driven
concrete enlarged base
piles
Medium-rise
zone
Precastconcrete
(colum,beam,slab)
Bending restoration beam
(SRC:15th,26th,37th floor)
m145.3m
Vibration Control Device
(Zinc-Aluminium Alloy Damper)
Sky Garden
(Steel Truss Structure)
Extremely slender steel columns
Vibration Control Device
(Broad-Band Damper)
(Oil Damper)
Flatslab
(No Beams)
Super-Flex-Wall Frame
(Core Wall)
Bending Restoration Beam
(SRC:15th,26th,37th Floor)
Precast Concrete
(Column,Beam,Slab)
Cast-in-place concrete pile
with outer Steel Tube
Base Isolation System
Low
Story
Zone
High
Story
Zone
Medium
Story
Zone
11
Ordinary High Strength ConcreteOrdinary High Strength Concrete
Separation and
fall down of
cover due to
lateral
displacement
★Premature Cover Spalling★Less Fire Resistance
12
2. Classification of Fiber
Reinforced Cementitious
Composites
2. Classification of Fiber
Reinforced Cementitious
Composites
13
FRCC : Fiber Reinforced Cementitious Composites
Classification of Fiber Reinforced
Cementitious Composites
Classification of Fiber Reinforced
Cementitious Composites
Strength(Low) (High)
Ductility(Low)(High)
DFRCC:Ductile Fiber Reinforced Cementitious Composite
FRC:Fiber Reinforced Concrete
UFC:Ultra High
Strength Fiber
Reinforced Concrete
Pseudo strain
hardening
characteristics
under uni-axial
tensile stress
HPFRCC : High Performance Fiber
Reinforced Cement Composites with
multiple fine cracks
ECC: Engineered
Cementitious Composites
Deflection
hardening
characteristics
under bending
stress
Strain softening
characteristics
under tensile
stress ★
★
★
★
(SHCC in
RILEM)
(RPC in
France)
14
Behavior of Different Classes of FRCBehavior of Different Classes of FRC
Tensile Stress-Crack
Opening Behavior of
Different Classes of
Fiber Reinforced
Concrete
Tensile Stress-Crack
Opening Behavior of
Different Classes of
Fiber Reinforced
Concrete
15
JSCE Recommendations for UFC and HPFRCCJSCE Recommendations for UFC and HPFRCC
Recommendations for Design and Construction of High
Performance Fiber Reinforced Cement Composite with
Multiple Fine Cracks (HPFRCC), 2007
Recommendations for Design and Construction of Ultra
High-Strength Fiber Reinforced Concrtee Structures
(Draft), 2006
UFC
(Ultra High-Strength Fiber
Reinforced Concrete)
HPFRCC
(High Performance Fiber
Reinforced Cement Composite)
16
◆First Practical Application of
150MPa SFRC to Building
◆First Practical Application of
150MPa SFRC to Building
3.1 High-rise Building Columns3.1 High-rise Building Columns
3. Application of Fiber
Reinforced HSC
3. Application of Fiber
Reinforced HSC
17
Use: Condominium
Location: Kanagawa Pref.
No. of Story: 59F (B1, PF2F)
Height of Building: 197.6 m
Maximum Height: 203.5 m
Total Floor Area: 103,670 m2
Structure: RC Moment Frames
with Vibration Control Devices
Concrete Strength: Fc150 MPa
Main Bar: SD678 (y: 685MPa)
Design: Takenaka Corporation
Construction:
Takenaka Corporation
Construction Period:
2005.10 – 2009.4
Park City Musashi Kosugi Building
Park City Musashi Kosugi BuildingPark City Musashi Kosugi Building
Building
D
Building
E
(Winner of fib 2014 Awards for Outstanding Structures )
18
Steel structure
Column, beam,
joint: precast
olumn
Non-column space
9.6mx31.6m
Balcony: precast
Visco-elastic
damper wall
Mega-frame
Spancrete
composite slab
Column SRC,
Beam S
Concrete: 150MPa
Steel bar: 685MPa
Mega-frame
Composite wall
Wall pier
Piled raft
Spancrete
composite slab
Column, beam:
precast
Balcony: precast
Staircase:
precastBalcony: precastFloor: deck plate
Damper column
3F – 10F
Large span
super frame
Visco-elastic
damper wall
3F – 38FTypical Floor PlanSection
Park City Musashi Kosugi Building
Outline of StructureOutline of Structure
19
Column
Section
Casting
Column
Concrete
as of May 28 2007
Application of 150MPa ConcreteApplication of 150MPa Concrete
20
Specified strength
Fc150N/mm2
Core from solid (91d)
Insulated curing (91d)
Standard curing (56d)
● Core (91days)
○ Core (28days)
Compressive strength (N/mm2)
Height (mm)
Curtain on the building wall
says
“Strongest Concrete in the
World (150N/mm2)”
“One coin area of concrete
can support the weight of an
elephant”
Strength of Concrete Core
Strongest practiced concrete in the worldStrongest practiced concrete in the world
21
Silica fume cement High-range water reducer
Conventional technique New technique
High-range water reducer
Silica fume
Cement Cement
Break up
Repulsion
Application of 150MPa ConcreteApplication of 150MPa Concrete
22
Ordinary
high-strength
concrete
Advanced
fire-resistant
concrete
Park City Musashi Kosugi Building
Fire Resistant ConcreteFire Resistant Concrete
23
Steel Fiber Reinforced Concrete
Ordinary High-strength Concrete Advanced Performance Composite
Steel
fiber
Prevention of
separation and
fall down of
concrete
Separation and
fall down of
concrete due to
lateral
displacement
Park City Musashi Kosugi Building
Prevention of Cover spallingPrevention of Cover spalling
24
PC区分図
フルPCバルコニー版
仕口一体型PC梁1
PC柱
PC柱(コーナー)
仕口一体型PC梁2
コーナーPC梁
凡例
       柱PC
        梁PC
        バルコニーPC
PC区分図
フルPCバルコニー版
仕口一体型PC梁1
PC柱
PC柱(コーナー)
仕口一体型PC梁2
コーナーPC梁
凡例
       柱PC
        梁PC
        バルコニーPC
フルPCバルコニー版
仕口一体型PC梁1
PC柱
PC柱(コーナー)
仕口一体型PC梁2
コーナーPC梁
凡例
       柱PC
        梁PC
        バルコニーPC
Column
Beam
Balcony
Column
Balcony
Beam with Beam-column Joint
Beam with Beam-column Joint
Corner Beam with Tile-coating
Column with Tile-coating
LEGEND
Precast Concrete ElementsPrecast Concrete Elements
25
Column Test
using 150 Mpa SFRC
Column Test
using 150 Mpa SFRC
26
Laboratory test of structural elements used in RC high-rise buildings
Structural Test for High-Rise R/C BuildingsStructural Test for High-Rise R/C Buildings
27
Test Results for 150MPa SFRC columnsTest Results for 150MPa SFRC columns
(with SF1%)
Lateral Drift Angle = (1/200) (1/100) (1/50) (End of test)
(without SF)
(without SF)
(with SF1%)
Lateral Drift Angle : R×10-3[rad.]
Lateral Drift Angle : R×10-3[rad.]
ShearForce:Q[kN]ShearForce:Q[kN]
28
Subassemblies Test
using 150 Mpa SFRC
Subassemblies Test
using 150 Mpa SFRC
29
Axial force
Nc=0.2f’C BD
475 1662.5
1900 1900
N
400 400922.5400922.5400
ジャ ッ キ
475×475
R C 柱
3400
6008004801120400
755
4200
A
鉄骨架台
CL
400 4003400
1900 1900
A
正面
R C 梁
375×450
575450
1600
575
1662.5
BD B=0.2( )σ
VC
VC
PB
PB
2000t ヘッ ド試験機
50/100t
スト ローク500
( R-150)
ピン
ピン
ロード セル
50/100t
感度
ロード セル ( T CL P-1000/2000BT S)
感度 2.0×10-6
( T C L P -
-5 0 /1 0 0 B
[ 1 /t ]
( ラ ム中立時
20×10-6
[ 1
Reversed cyclic loads were applied
at the both tips of the beam while
axial load was kept constant.
Beam-Column Joint TestBeam-Column Joint Test
30
-800
-600
-400
-200
0
200
400
600
800
-40 -30 -20 -10 0 10 20 30 40
J150-0
最大値
梁曲げひび割れ
接合部せん断ひび割れ
梁主筋降伏
柱曲げひび割れ
層せん断力[kN]
層間変形角 [1/1000rad.]
at maximun
strength
Final
appearance
Test Results for 150MPa Beam-column JointTest Results for 150MPa Beam-column Joint
-800
-600
-400
-200
0
200
400
600
800
-40 -30 -20 -10 0 10 20 30 40
J150-1.0
最大値
梁曲げひび割れ
接合部せん断ひび割れ
梁主筋降伏
柱曲げひび割れ
層せん断力[kN]
層間変形角 [1/1000rad.]
at maximun
strength
Final
appearance
fc’:150MPa
without SF
fc’:150MPa
with 1% SF
StoryShearForce:Q[kN]
Story Drift Angle : R×10-3[rad.]
Story Drift Angle : R×10-3[rad.]
StoryShearForce:Q[kN]
31
◆Practical Application of 150MPa
SFRC to Precast Slender Columns
◆Practical Application of 150MPa
SFRC to Precast Slender Columns
3.2 Slender Columns3.2 Slender Columns
32
Base Isolated HospitalBase Isolated Hospital
■Outline
/ Use: Hospital
/ Location: Kanagawa
/ No. of Story: 14F (B1F)
/ Maximum Height: 74 m
/ Total Floor Area: 95,748 m2
/ Structure: Reinforced Concrete
with Base Isolation System
/ Max. Concrete Strength
: Fc150 Mpa
33
/ Specified Concrete Strength
f’c= 150 Mpa
/ Measured Concrete Strength
(28 days)
fc28= 170 MPa
■ Outline of Columns
/ Precast Concrete Columns
→ 440 Pieces were used.
/ Diameter of 350 mm
/ Length of 4200 mm
Outline of 150 MPa PCa ColumnsOutline of 150 MPa PCa Columns
34
Erection of 150 MPa PCa ColumnsErection of 150 MPa PCa Columns
35
Overview of construction siteOverview of construction site
★440Pieces
were used
36
PCa Slender Column Test
using 150 Mpa SFRC
PCa Slender Column Test
using 150 Mpa SFRC
37
400ton
Structural Test for Slender PCa columnsStructural Test for Slender PCa columns
38
-300
-200
-100
0
100
200
300
-20 -15 -10 -5 0 5 10 15 20
せん断力:Q[kN]
部材角:R[×10-3rad.]
曲げひび割れ発生
コンクリート圧縮縦ひび割れ
主筋圧縮降伏
ACI318式
Unit901
(設計標準)
Design Criteria R= 0.5 %.
Design Criteria ×4 R=2.0 %.
Drift Angle(R)=0.5%
★No creck was
observed
Drift Angle(R)=2.0%
⇒Sufficient
structural
performance
★Axial force of
4000 kN was
sustained
Verification of structural
performance
Story Drift Angle : R×10-3[rad.]
StoryShearForce:Q[kN]
Structural Test for Slender PCa columnsStructural Test for Slender PCa columns
39
Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC
(Football Stadium)(Football Stadium)
40
(Football Stadium)(Football Stadium)
200 MPa PCa
Concrete Columns
Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC
41
◆ Practical Application of SFRC
to B/C Joint of Precast Systems
◆ Practical Application of SFRC
to B/C Joint of Precast Systems
3.3 B/C Joint in Precast System3.3 B/C Joint in Precast System
42
Steel fibre concrete
Beam longi. bars
with headed bars
No shear Reinf.
in joint
(Newly Developed interior B/C joint )(Ordinary Interior B/C joint)
・Plain concrete
・Shear reinf. in joint
Application of SFRC to B/C JointApplication of SFRC to B/C Joint
43
Application of SFRC to B/C JointApplication of SFRC to B/C Joint
44
▽FL
1) Setting of PCa Columns
2) Setting of PCa Beams
with Headed Bars
Application of SFRC to B/C JointApplication of SFRC to B/C Joint
45
▽FL
3) Casting Concrete
with Fibers in B/C Joint
4) Setting of Upper
Floor PCa Columns
Application of SFRC to B/C JointApplication of SFRC to B/C Joint
46
Beam/Column Joint Test
using 60 Mpa SFRC
Beam/Column Joint Test
using 60 Mpa SFRC
47
98
34
105
46
450
1512
450
119120
Headed bar
800
400
119 46
1512
225
87.5
200
450
200
Column : B×D=400×450
Specimen NJID
Grout-filled steel sleeve joint
34
105
87.5
800
Beam : B×D=225×450
Axialforce Nc
Axialforce ratio ηc=Nc/(BDF’c)=0.15
6060262
4504646
■Beam-column joint
Concrete f’c75.3
Steel fiber 1.0% Vol.
Test Specimen using 60 Mpa SFRCTest Specimen using 60 Mpa SFRC
48
Beam flexural yielding was confirmed using FRC in the B/C joint
Test Results of Newly Developed B/C JointTest Results of Newly Developed B/C Joint
49
Photo Animation during testPhoto Animation during test
50
0
5
10
15
20
25
30
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60
層間変形⾓:R×10-3[rad]
FJI0
FJI1
-400
-300
-200
-100
0
100
200
300
400
層せん断⼒:Q[kN]
梁曲げ終局強度
PJI0(通し配筋定着)
FJI1(機械式定着)
StoryShearForce:Q[kN]
Story Drift Angle : R×10-3[rad.]
Eq.Damp.Factor:heq[%]
Comparison of Ordinary and
Newly Developed B/C Joint
Comparison of Ordinary and
Newly Developed B/C Joint
Ordinary B/C J.
New B/C J.
Flexural Strength
51
6 story Base Isolated Hospital6 story Base Isolated Hospital
■Outline
/ Use: Hospital
/ Location: Nagoya City
/ No. of Story: 6F (B1F)
/ Maximum Height: 24 m
/ Total Floor Area: 10,076 m2
/ Structure:
RC and Steel
with Base Isolation System
/ Max. Concrete Strength
: Fc60 Mpa
52
6 story Base Isolated Hospital6 story Base Isolated Hospital
Less congested than ordinary B/C joint
53
Casting condition of SFRC
▽FL
6 story Base Isolated Hospital6 story Base Isolated Hospital
54
◆Practical Application of UFC
to Prdestrian Bridge
◆Practical Application of UFC
to Prdestrian Bridge
4.1 Bridge Precast Elements4.1 Bridge Precast Elements
4. Application of UFC4. Application of UFC
55
Composition of UFC
Stress- Strain Relationship
Ultra-High-Strength Fiber-Reinforced Concrete
UFC is an epoch-making high-ductility/high-durability concrete
having a compressive strength exceeding 150 N/mm2 as well as a
high tensile strength exceeding 10 N/mm2.
What is UFC ?What is UFC ?
56
◆Sakata-Mirai Bridge Using 200MPa UFC
Application of UFC to BridgeApplication of UFC to Bridge
(Reference)
Nikkei construction:
September 13, 2002
57
Ordinary Concrete
40N/mm2
Outer cable PS structure
Span:50m
Floor thickness:5cm
Web thickness:8cm
Completed in 2002
UFC 200N/mm2 Steel Girder
Main cable
25S15.28x2
Main cable
19S15.28x4
Effective
width
1.6 m
Effective
width
1.6 m
Effective
width
1.6 m
1.56
2.1
3.0
(Reference)
Nikkei construction:
September 13, 2002
Comparison of Girder SectionComparison of Girder Section
◆Sakata-Mirai Bridge Using 200MPa UFC
58
Application of UFC to BridgeApplication of UFC to Bridge
◆Akakura Onsen-Yukemuri Bridge
Span : 35.3m
Depth : 950mm
Outer cable PS structure
Slab thickness : 70mm
Web thickness : 70mm
Completed in 2004
Section
(Reference)
Nikkei construction:
September 13, 2002
59
Application of UFC to BridgeApplication of UFC to Bridge
◆Mikaneike Bridge Using
Length : 81.2m
Span : 39.9m
Width : 3.6m
PC outer cable structure
U shaped girder
Completed in 2007
Y. Uchida et al : Review of Japanese
Recommendations on Design and
Construction of Different Classes of Fiber
Reinforced Concrete and Application
Examples, Keynote Paper, 8HSC/HPC
Symposium, 2008.10
60
Application of UFC to BridgeApplication of UFC to Bridge
◆Riverside Senshu Renraku Bridge
Length : 30.5m
Span : 2+26+2m
Width : 4.1m
PC outer cable structure
Slab thickness : 70mm
Web thickness : 100-200mm
Completed in 2007
Y. Uchida et al : Review of Japanese
Recommendations on Design and
Construction of Different Classes of Fiber
Reinforced Concrete and Application
Examples, Keynote Paper, 8HSC/HPC
Symposium, 2008.10
61
PCケーブル
12S15.2B
n=3本
800
940
130 130540
1850
2000
50
70
150
◆Tokyo Monorail◆Tokyo Monorail
Application of UFC to Monorail GirderApplication of UFC to Monorail Girder
Y. Uchida et al : Review of Japanese
Recommendations on Design and
Construction of Different Classes of Fiber
Reinforced Concrete and Application
Examples, Keynote Paper, 8HSC/HPC
Symposium, 2008.10
62
Application of UFC to GirdersApplication of UFC to Girders
◆Ramp way of East
Kyushu Expressway
using 200MPa UFC
Y. Uchida et al : Review of Japanese
Recommendations on Design and
Construction of Different Classes of Fiber
Reinforced Concrete and Application
Examples, Keynote Paper, 8HSC/HPC
Symposium, 2008.10
63
◆Haneda Airport Runway◆Haneda Airport Runway
4.2 Offshore Structures4.2 Offshore Structures
64
Application of UFC to Airport SlabsApplication of UFC to Airport Slabs
● UFC precast slabs (7,000 pieces,
standard dimension 7.8 m x3.6 m )
● World largest volume of 24000 m3
Y. Uchida et al : Review of Japanese Recommendations
on Design and Construction of Different Classes of Fiber
Reinforced Concrete and Application Examples, Keynote
Paper, 8HSC/HPC Symposium, 2008.10
65
◆Retrofit Projects◆Retrofit Projects
4.3 Precast Plates or Forms4.3 Precast Plates or Forms
66
Application of UFC to Repair ProjectApplication of UFC to Repair Project
Y. Uchida et al : Review of Japanese Recommendations
on Design and Construction of Different Classes of Fiber
Reinforced Concrete and Application Examples, Keynote
Paper, 8HSC/HPC Symposium, 2008.10
67
5.1 Precast Coupling Beams in
Buildings
5.1 Precast Coupling Beams in
Buildings
5. Application of HPFRCC5. Application of HPFRCC
68
Application of HPFRCC to BuildingApplication of HPFRCC to Building
*Kajima Corporation
(http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm)
◆27-story residential building(2006)
Core wall
HPFRCC coupling beam
Support column
Flat slab
69
HPFRCC Short Beam TestHPFRCC Short Beam Test
-160
-120
-80
-40
0
40
80
120
160
-30 -20 -10 0 10 20 30
せん断力Q(kN)
部材変形角R (×10
-3
rad.)
BB0
cQfu
-160
-120
-80
-40
0
40
80
120
160
-30 -20 -10 0 10 20 30
せん断力Q(kN)
部材変形角R (×10
-3
rad.)
BB2
cQfu
(HPFRCC Beam)(Normal Concrete Beam)
Disp. Angle R(X10-3rad.)Disp. Angle R(X10-3rad.)
ShearForceQ(kN)
ShearForceQ(kN)
*Kajima Corporation
(http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm)
70
Application of HPFRCC to BuildingApplication of HPFRCC to Building
◆41-story residential
building (2007)
◆54-story residential
building (2009)
71
5.2 Retrofit Project5.2 Retrofit Project
72
Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works
Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of
Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
73
Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of
Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works
74
6. Concluding Remarks6. Concluding Remarks
75
■ Fiber Reinforced HSC
1) In building structures, evolution of high-rise RC buildings
has been related to the evolution of HSC.
2) Because high strength concrete is less performance in
terms of fire-resistance and has a brittle behavior, organic
and steel fibers are added in order to improve its
characteristics.
3) Some recent research advances and applications
associated with fiber reinforced HSC were presented
focusing on applications to precast concrete elements in
Japan.
Concluding Remarks (1)Concluding Remarks (1)
76
■ UFC (Ultra High-Strength Fiber Reinforced
Concrete)
1)UFC is high-ductility/high-durability concrete of a
compressive and a high tensile strengths exceeding 150
MPa and 5 MPa, respectively.
2)UFC has been applied to bridge girders where 1) small
member thickness, 2) light weight and 3) small beam section
height , are required.
3)UFC precast slabs of the world largest volume are used
for the deck slabs at the off shore airport runway. The
reasons of the application are weight reduction and the
durability against the salt attack.
4)UFC precast forms are used in the retrofit projects due to
the improvement of the durability including the wearing or
abrasion resistance.
Concluding Remarks (2)Concluding Remarks (2)
77
■ HPFRCC (High Performance Fiber Reinforced
Cement Composite)
1) HPFRCC has been applied to many civil engineering
structures (tunnels, bridges, gravity dams, etc.) where cracks
must be kept fine or large ductility is required.
2) HPFRCC was applied to connecting beams between
shear walls in a high-rise RC building because of its
excellent energy absorbing performance and less damages.
Concluding Remarks (3)Concluding Remarks (3)
78
Tokyo SceneTokyo Scene
Shinjuku Business
center west of Tokyo
Shinjuku Business
center west of Tokyo
79
Contents of today’s speechContents of today’s speech
1. Introduction 7min.
2. Classification of FRCC 3.7min
3. Application of Fiber Reinforced HSC
3.1 High Rise Building Columns 8min.
3.2 Slender Columns 4min.
3.3 B/C Joint in Precast Systems 4.4+α min.
4. Application of UFC
4.1 Bridge Precast Elements 4min.
4.2 Offshore Structures 1.2min.
4.3 Precast Plates or Forms 1.0min.
5. Application of HPFRCC (ECC)
5.1 Precast Coupling Beams in Buildings 1.7min.
5.2 Retrofit Projects 2.1min.
6. Concluding Remarks 2.1min.
Total 39.2min.

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2015 10 06_sem_pref_kimura_precast_seminar_in_santiago_final

  • 1. 1 Application of High-Strength and High-Performance Fiber Reinforced Concrete to Precast Elements International Seminar on Design and Construction of Precast Structures in Seismic Regions October 2015, Chile Hideki Kimura Senior Chief Researcher, Dr.Eng R & D Institute Takenaka Corporation
  • 2. 2 Contents of today’s speechContents of today’s speech 1. Introduction 2. Classification of FRCC 3. Application of Fiber Reinforced HSC 3.1 High Rise Building Columns 3.2 Slender Columns 3.3 B/C Joint in Precast Systems 4. Application of UFC 4.1 Bridge Precast Elements 4.2 Offshore Structures 4.3 Precast Plates or Forms 5. Application of HPFRCC (ECC) 5.1 Precast Coupling Beams in Buildings 5.2 Retrofit Projects
  • 3. 3 Tukuda island, Tokyo water frontTukuda island, Tokyo water front 1. Introduction1. Introduction Tokyo SceneTokyo Scene
  • 4. 4 Evolution of High Strength Concrete is Evolution of High Rise RC buildings Evolution of High Strength Concrete is Evolution of High Rise RC buildings
  • 5. 5 1970 1975 1980 1985 1990 1995 2000 2005 0 10 20 30 40 50 Number Year (end of structural design evaluation) RCResponse controled structures:68 buildings RCSeismic isolation structures:75 buildings RC Seismic structures:369 buildings Seismic Resistant Seismic Control Seismic Isolation Energy absorption Energy absorption Large drift Small drift Large displacement Displacement as solid body Isolation bearing Transition of Number of High-Rise RC Buildings Designed Year (at the end of appraisal) Evolution of high-rise RC buildingsEvolution of high-rise RC buildings Number of Building / BCJ data / Over 60m high / Total number exceeded 500
  • 6. 6 Transition of concrete strengthTransition of concrete strength 0 20 40 60 80 100 120 140 160 1970 1975 1980 1985 1990 1995 2000 2005 設計年 コンクリート設計基準強度Fc [N/mm 2 ] 実績最大値 各年最大値 各年平均値 各年最小値 Specifieddesignstrength Fc(MPa) Year (end of structural design evaluation) Maximum past record Annual maximum value Annual average value Annual minimum value New RC Project Evolution of high-strength materialsEvolution of high-strength materials Research on FRCC
  • 7. 7 Year Keywords 1970 1975 1980 1985 1990 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Structural Planning Frame Structure 1986 Hikarigaoka D5 (30F) Early Development of High-rise RC Buildings as Takenaka Corporation Concrete strength Fc42 , Height 88m 1996 Bellemarge Sakai (43F) Double Tube Structure Concrete strength Fc70 , Height 136m 1997 Park City Suginami(28F) High-rise RC Structure using Seismic Isolation System Concrete strength Fc48 , Height 87m 2003 D’Grafort Kobe Sannomiya(43F) Takenaka Hybrid Flat Slub System High-rise RC Structure using Seismic Isolation of World extreme height Concrete strength Fc60 , Height 145m 27,300 31,800 光が丘D5 27,300 31,800 光が丘D5 20,600 45,000 六甲アイランド3番街 20,600 45,000 六甲アイランド3番街 20,600 29,000 グランコリーナ西神南 22,930 40,200 京阪くずはT棟 32,500 32,500 ディーグラフォート神戸三宮 32,500 32,500 ディーグラフォート神戸三宮 2001 KuzuhaTower City T Building (42F) High-rise RC Structure using Seismic Isolation Concrete strength Fc80 , Height 133m Early Development Of High-riseRC Buildings Realization of High strength concrete Fc42 High strength concrete Fc70 High-rise RC Structure using Seismic Isolation System High strength concrete Fc100 Takenaka Hybrid Flat Slub System Super FlexSuper Flex TubeTube StructureStructure To the height 200m Double Tube Structure Seismic Isolation System (Free Plan) Seismic Isolation System(Free Plan) 2002 RenaissanceTower Ueno Ikenohata (38F) Super Flex Tube Structure using a damper Concrete strength Fc60 , Height 130m 2005 Musashi Kosugi plan (59F,47F)  Height 201m ( Advanced High Performance Concrete ) SUPERSUPER  FLEX STRUCTURESFLEX STRUCTURES Using of Structural Wall History of High-Rise RC Buildings of TakenakaHistory of High-Rise RC Buildings of Takenaka
  • 8. 8 High-rise building with Complex Floor PlanHigh-rise building with Complex Floor Plan ■Outline / Use: Condimunium / Location: Osaka / No. of Story: 42F (B1F) / Maximum Height: 136.8 m / Total Floor Area: 32,720 m2 / Construction Period : 2001.3~2003.12 / Structure: Reinforced Concrete with Base Isolation System / Max. Concrete Strength : Fc 80 Mpa
  • 9. 9Base Isolated Super High-rise RC Building Composed of Three Connected Towers with Vibration Control Systems (Winner of fib 2010 Awards for Outstanding Structures ) ◆ Island Tower Sky Club
  • 10. 10 Outline of Structure < Techniques Used > 1)Three Tower Connecting System 2) Precast Concrete System with 70 Mpa Concrete 3) Core Wall System 4) Base Isolation System 5) Dampers of the Sky Garden truss 6) Dampers of the upper stories (Zinc-Alminum alloy dampers) ◆42-story residential building(2008) ハイブリッド基礎免震 鋼管場所打ち コンクリート拡底杭 スカイガーデン (鉄骨トラス構造) 制振装置 ・ブロードバンドダンパー ・オイルダンパー 鉄骨中実柱 (200~250φ) 制振ダンパー (亜鉛アルミダンパー) 高層 ゾーン 1FL 基礎 Fc32 杭 フラットスラブ (ボイドスラブ) コンクリート強度 6FL 11FL 16FL 21FL 27FL 極厚耐震壁 (コア部分) Fc70 Fc48 Fc60 Fc54 Fc48 Fc39 Fc30 中層 ゾーン 低層 ゾーン 鉄骨中実柱 (200~250φ) High-rise zone 中層 ゾーン 低層 ゾーン Low-rise zone Foundation Piles Vibr ation control device (zinc aluminum damper) Seamless steel columns(~250 dia.) Flatslab (void slab) Box shape RC walls (core area) Sky-Garden (steel truss structure) Vibration control device (viscoelastic damper) (oil damper) Base-isolated foundations Steel tube in-situ driven concrete enlarged base piles Medium-rise zone Precastconcrete (colum,beam,slab) Bending restoration beam (SRC:15th,26th,37th floor) m145.3m Vibration Control Device (Zinc-Aluminium Alloy Damper) Sky Garden (Steel Truss Structure) Extremely slender steel columns Vibration Control Device (Broad-Band Damper) (Oil Damper) Flatslab (No Beams) Super-Flex-Wall Frame (Core Wall) Bending Restoration Beam (SRC:15th,26th,37th Floor) Precast Concrete (Column,Beam,Slab) Cast-in-place concrete pile with outer Steel Tube Base Isolation System Low Story Zone High Story Zone Medium Story Zone
  • 11. 11 Ordinary High Strength ConcreteOrdinary High Strength Concrete Separation and fall down of cover due to lateral displacement ★Premature Cover Spalling★Less Fire Resistance
  • 12. 12 2. Classification of Fiber Reinforced Cementitious Composites 2. Classification of Fiber Reinforced Cementitious Composites
  • 13. 13 FRCC : Fiber Reinforced Cementitious Composites Classification of Fiber Reinforced Cementitious Composites Classification of Fiber Reinforced Cementitious Composites Strength(Low) (High) Ductility(Low)(High) DFRCC:Ductile Fiber Reinforced Cementitious Composite FRC:Fiber Reinforced Concrete UFC:Ultra High Strength Fiber Reinforced Concrete Pseudo strain hardening characteristics under uni-axial tensile stress HPFRCC : High Performance Fiber Reinforced Cement Composites with multiple fine cracks ECC: Engineered Cementitious Composites Deflection hardening characteristics under bending stress Strain softening characteristics under tensile stress ★ ★ ★ ★ (SHCC in RILEM) (RPC in France)
  • 14. 14 Behavior of Different Classes of FRCBehavior of Different Classes of FRC Tensile Stress-Crack Opening Behavior of Different Classes of Fiber Reinforced Concrete Tensile Stress-Crack Opening Behavior of Different Classes of Fiber Reinforced Concrete
  • 15. 15 JSCE Recommendations for UFC and HPFRCCJSCE Recommendations for UFC and HPFRCC Recommendations for Design and Construction of High Performance Fiber Reinforced Cement Composite with Multiple Fine Cracks (HPFRCC), 2007 Recommendations for Design and Construction of Ultra High-Strength Fiber Reinforced Concrtee Structures (Draft), 2006 UFC (Ultra High-Strength Fiber Reinforced Concrete) HPFRCC (High Performance Fiber Reinforced Cement Composite)
  • 16. 16 ◆First Practical Application of 150MPa SFRC to Building ◆First Practical Application of 150MPa SFRC to Building 3.1 High-rise Building Columns3.1 High-rise Building Columns 3. Application of Fiber Reinforced HSC 3. Application of Fiber Reinforced HSC
  • 17. 17 Use: Condominium Location: Kanagawa Pref. No. of Story: 59F (B1, PF2F) Height of Building: 197.6 m Maximum Height: 203.5 m Total Floor Area: 103,670 m2 Structure: RC Moment Frames with Vibration Control Devices Concrete Strength: Fc150 MPa Main Bar: SD678 (y: 685MPa) Design: Takenaka Corporation Construction: Takenaka Corporation Construction Period: 2005.10 – 2009.4 Park City Musashi Kosugi Building Park City Musashi Kosugi BuildingPark City Musashi Kosugi Building Building D Building E (Winner of fib 2014 Awards for Outstanding Structures )
  • 18. 18 Steel structure Column, beam, joint: precast olumn Non-column space 9.6mx31.6m Balcony: precast Visco-elastic damper wall Mega-frame Spancrete composite slab Column SRC, Beam S Concrete: 150MPa Steel bar: 685MPa Mega-frame Composite wall Wall pier Piled raft Spancrete composite slab Column, beam: precast Balcony: precast Staircase: precastBalcony: precastFloor: deck plate Damper column 3F – 10F Large span super frame Visco-elastic damper wall 3F – 38FTypical Floor PlanSection Park City Musashi Kosugi Building Outline of StructureOutline of Structure
  • 19. 19 Column Section Casting Column Concrete as of May 28 2007 Application of 150MPa ConcreteApplication of 150MPa Concrete
  • 20. 20 Specified strength Fc150N/mm2 Core from solid (91d) Insulated curing (91d) Standard curing (56d) ● Core (91days) ○ Core (28days) Compressive strength (N/mm2) Height (mm) Curtain on the building wall says “Strongest Concrete in the World (150N/mm2)” “One coin area of concrete can support the weight of an elephant” Strength of Concrete Core Strongest practiced concrete in the worldStrongest practiced concrete in the world
  • 21. 21 Silica fume cement High-range water reducer Conventional technique New technique High-range water reducer Silica fume Cement Cement Break up Repulsion Application of 150MPa ConcreteApplication of 150MPa Concrete
  • 22. 22 Ordinary high-strength concrete Advanced fire-resistant concrete Park City Musashi Kosugi Building Fire Resistant ConcreteFire Resistant Concrete
  • 23. 23 Steel Fiber Reinforced Concrete Ordinary High-strength Concrete Advanced Performance Composite Steel fiber Prevention of separation and fall down of concrete Separation and fall down of concrete due to lateral displacement Park City Musashi Kosugi Building Prevention of Cover spallingPrevention of Cover spalling
  • 24. 24 PC区分図 フルPCバルコニー版 仕口一体型PC梁1 PC柱 PC柱(コーナー) 仕口一体型PC梁2 コーナーPC梁 凡例        柱PC         梁PC         バルコニーPC PC区分図 フルPCバルコニー版 仕口一体型PC梁1 PC柱 PC柱(コーナー) 仕口一体型PC梁2 コーナーPC梁 凡例        柱PC         梁PC         バルコニーPC フルPCバルコニー版 仕口一体型PC梁1 PC柱 PC柱(コーナー) 仕口一体型PC梁2 コーナーPC梁 凡例        柱PC         梁PC         バルコニーPC Column Beam Balcony Column Balcony Beam with Beam-column Joint Beam with Beam-column Joint Corner Beam with Tile-coating Column with Tile-coating LEGEND Precast Concrete ElementsPrecast Concrete Elements
  • 25. 25 Column Test using 150 Mpa SFRC Column Test using 150 Mpa SFRC
  • 26. 26 Laboratory test of structural elements used in RC high-rise buildings Structural Test for High-Rise R/C BuildingsStructural Test for High-Rise R/C Buildings
  • 27. 27 Test Results for 150MPa SFRC columnsTest Results for 150MPa SFRC columns (with SF1%) Lateral Drift Angle = (1/200) (1/100) (1/50) (End of test) (without SF) (without SF) (with SF1%) Lateral Drift Angle : R×10-3[rad.] Lateral Drift Angle : R×10-3[rad.] ShearForce:Q[kN]ShearForce:Q[kN]
  • 28. 28 Subassemblies Test using 150 Mpa SFRC Subassemblies Test using 150 Mpa SFRC
  • 29. 29 Axial force Nc=0.2f’C BD 475 1662.5 1900 1900 N 400 400922.5400922.5400 ジャ ッ キ 475×475 R C 柱 3400 6008004801120400 755 4200 A 鉄骨架台 CL 400 4003400 1900 1900 A 正面 R C 梁 375×450 575450 1600 575 1662.5 BD B=0.2( )σ VC VC PB PB 2000t ヘッ ド試験機 50/100t スト ローク500 ( R-150) ピン ピン ロード セル 50/100t 感度 ロード セル ( T CL P-1000/2000BT S) 感度 2.0×10-6 ( T C L P - -5 0 /1 0 0 B [ 1 /t ] ( ラ ム中立時 20×10-6 [ 1 Reversed cyclic loads were applied at the both tips of the beam while axial load was kept constant. Beam-Column Joint TestBeam-Column Joint Test
  • 30. 30 -800 -600 -400 -200 0 200 400 600 800 -40 -30 -20 -10 0 10 20 30 40 J150-0 最大値 梁曲げひび割れ 接合部せん断ひび割れ 梁主筋降伏 柱曲げひび割れ 層せん断力[kN] 層間変形角 [1/1000rad.] at maximun strength Final appearance Test Results for 150MPa Beam-column JointTest Results for 150MPa Beam-column Joint -800 -600 -400 -200 0 200 400 600 800 -40 -30 -20 -10 0 10 20 30 40 J150-1.0 最大値 梁曲げひび割れ 接合部せん断ひび割れ 梁主筋降伏 柱曲げひび割れ 層せん断力[kN] 層間変形角 [1/1000rad.] at maximun strength Final appearance fc’:150MPa without SF fc’:150MPa with 1% SF StoryShearForce:Q[kN] Story Drift Angle : R×10-3[rad.] Story Drift Angle : R×10-3[rad.] StoryShearForce:Q[kN]
  • 31. 31 ◆Practical Application of 150MPa SFRC to Precast Slender Columns ◆Practical Application of 150MPa SFRC to Precast Slender Columns 3.2 Slender Columns3.2 Slender Columns
  • 32. 32 Base Isolated HospitalBase Isolated Hospital ■Outline / Use: Hospital / Location: Kanagawa / No. of Story: 14F (B1F) / Maximum Height: 74 m / Total Floor Area: 95,748 m2 / Structure: Reinforced Concrete with Base Isolation System / Max. Concrete Strength : Fc150 Mpa
  • 33. 33 / Specified Concrete Strength f’c= 150 Mpa / Measured Concrete Strength (28 days) fc28= 170 MPa ■ Outline of Columns / Precast Concrete Columns → 440 Pieces were used. / Diameter of 350 mm / Length of 4200 mm Outline of 150 MPa PCa ColumnsOutline of 150 MPa PCa Columns
  • 34. 34 Erection of 150 MPa PCa ColumnsErection of 150 MPa PCa Columns
  • 35. 35 Overview of construction siteOverview of construction site ★440Pieces were used
  • 36. 36 PCa Slender Column Test using 150 Mpa SFRC PCa Slender Column Test using 150 Mpa SFRC
  • 37. 37 400ton Structural Test for Slender PCa columnsStructural Test for Slender PCa columns
  • 38. 38 -300 -200 -100 0 100 200 300 -20 -15 -10 -5 0 5 10 15 20 せん断力:Q[kN] 部材角:R[×10-3rad.] 曲げひび割れ発生 コンクリート圧縮縦ひび割れ 主筋圧縮降伏 ACI318式 Unit901 (設計標準) Design Criteria R= 0.5 %. Design Criteria ×4 R=2.0 %. Drift Angle(R)=0.5% ★No creck was observed Drift Angle(R)=2.0% ⇒Sufficient structural performance ★Axial force of 4000 kN was sustained Verification of structural performance Story Drift Angle : R×10-3[rad.] StoryShearForce:Q[kN] Structural Test for Slender PCa columnsStructural Test for Slender PCa columns
  • 39. 39 Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC (Football Stadium)(Football Stadium)
  • 40. 40 (Football Stadium)(Football Stadium) 200 MPa PCa Concrete Columns Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC
  • 41. 41 ◆ Practical Application of SFRC to B/C Joint of Precast Systems ◆ Practical Application of SFRC to B/C Joint of Precast Systems 3.3 B/C Joint in Precast System3.3 B/C Joint in Precast System
  • 42. 42 Steel fibre concrete Beam longi. bars with headed bars No shear Reinf. in joint (Newly Developed interior B/C joint )(Ordinary Interior B/C joint) ・Plain concrete ・Shear reinf. in joint Application of SFRC to B/C JointApplication of SFRC to B/C Joint
  • 43. 43 Application of SFRC to B/C JointApplication of SFRC to B/C Joint
  • 44. 44 ▽FL 1) Setting of PCa Columns 2) Setting of PCa Beams with Headed Bars Application of SFRC to B/C JointApplication of SFRC to B/C Joint
  • 45. 45 ▽FL 3) Casting Concrete with Fibers in B/C Joint 4) Setting of Upper Floor PCa Columns Application of SFRC to B/C JointApplication of SFRC to B/C Joint
  • 46. 46 Beam/Column Joint Test using 60 Mpa SFRC Beam/Column Joint Test using 60 Mpa SFRC
  • 47. 47 98 34 105 46 450 1512 450 119120 Headed bar 800 400 119 46 1512 225 87.5 200 450 200 Column : B×D=400×450 Specimen NJID Grout-filled steel sleeve joint 34 105 87.5 800 Beam : B×D=225×450 Axialforce Nc Axialforce ratio ηc=Nc/(BDF’c)=0.15 6060262 4504646 ■Beam-column joint Concrete f’c75.3 Steel fiber 1.0% Vol. Test Specimen using 60 Mpa SFRCTest Specimen using 60 Mpa SFRC
  • 48. 48 Beam flexural yielding was confirmed using FRC in the B/C joint Test Results of Newly Developed B/C JointTest Results of Newly Developed B/C Joint
  • 49. 49 Photo Animation during testPhoto Animation during test
  • 50. 50 0 5 10 15 20 25 30 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 層間変形⾓:R×10-3[rad] FJI0 FJI1 -400 -300 -200 -100 0 100 200 300 400 層せん断⼒:Q[kN] 梁曲げ終局強度 PJI0(通し配筋定着) FJI1(機械式定着) StoryShearForce:Q[kN] Story Drift Angle : R×10-3[rad.] Eq.Damp.Factor:heq[%] Comparison of Ordinary and Newly Developed B/C Joint Comparison of Ordinary and Newly Developed B/C Joint Ordinary B/C J. New B/C J. Flexural Strength
  • 51. 51 6 story Base Isolated Hospital6 story Base Isolated Hospital ■Outline / Use: Hospital / Location: Nagoya City / No. of Story: 6F (B1F) / Maximum Height: 24 m / Total Floor Area: 10,076 m2 / Structure: RC and Steel with Base Isolation System / Max. Concrete Strength : Fc60 Mpa
  • 52. 52 6 story Base Isolated Hospital6 story Base Isolated Hospital Less congested than ordinary B/C joint
  • 53. 53 Casting condition of SFRC ▽FL 6 story Base Isolated Hospital6 story Base Isolated Hospital
  • 54. 54 ◆Practical Application of UFC to Prdestrian Bridge ◆Practical Application of UFC to Prdestrian Bridge 4.1 Bridge Precast Elements4.1 Bridge Precast Elements 4. Application of UFC4. Application of UFC
  • 55. 55 Composition of UFC Stress- Strain Relationship Ultra-High-Strength Fiber-Reinforced Concrete UFC is an epoch-making high-ductility/high-durability concrete having a compressive strength exceeding 150 N/mm2 as well as a high tensile strength exceeding 10 N/mm2. What is UFC ?What is UFC ?
  • 56. 56 ◆Sakata-Mirai Bridge Using 200MPa UFC Application of UFC to BridgeApplication of UFC to Bridge (Reference) Nikkei construction: September 13, 2002
  • 57. 57 Ordinary Concrete 40N/mm2 Outer cable PS structure Span:50m Floor thickness:5cm Web thickness:8cm Completed in 2002 UFC 200N/mm2 Steel Girder Main cable 25S15.28x2 Main cable 19S15.28x4 Effective width 1.6 m Effective width 1.6 m Effective width 1.6 m 1.56 2.1 3.0 (Reference) Nikkei construction: September 13, 2002 Comparison of Girder SectionComparison of Girder Section ◆Sakata-Mirai Bridge Using 200MPa UFC
  • 58. 58 Application of UFC to BridgeApplication of UFC to Bridge ◆Akakura Onsen-Yukemuri Bridge Span : 35.3m Depth : 950mm Outer cable PS structure Slab thickness : 70mm Web thickness : 70mm Completed in 2004 Section (Reference) Nikkei construction: September 13, 2002
  • 59. 59 Application of UFC to BridgeApplication of UFC to Bridge ◆Mikaneike Bridge Using Length : 81.2m Span : 39.9m Width : 3.6m PC outer cable structure U shaped girder Completed in 2007 Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 60. 60 Application of UFC to BridgeApplication of UFC to Bridge ◆Riverside Senshu Renraku Bridge Length : 30.5m Span : 2+26+2m Width : 4.1m PC outer cable structure Slab thickness : 70mm Web thickness : 100-200mm Completed in 2007 Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 61. 61 PCケーブル 12S15.2B n=3本 800 940 130 130540 1850 2000 50 70 150 ◆Tokyo Monorail◆Tokyo Monorail Application of UFC to Monorail GirderApplication of UFC to Monorail Girder Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 62. 62 Application of UFC to GirdersApplication of UFC to Girders ◆Ramp way of East Kyushu Expressway using 200MPa UFC Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 63. 63 ◆Haneda Airport Runway◆Haneda Airport Runway 4.2 Offshore Structures4.2 Offshore Structures
  • 64. 64 Application of UFC to Airport SlabsApplication of UFC to Airport Slabs ● UFC precast slabs (7,000 pieces, standard dimension 7.8 m x3.6 m ) ● World largest volume of 24000 m3 Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 65. 65 ◆Retrofit Projects◆Retrofit Projects 4.3 Precast Plates or Forms4.3 Precast Plates or Forms
  • 66. 66 Application of UFC to Repair ProjectApplication of UFC to Repair Project Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 67. 67 5.1 Precast Coupling Beams in Buildings 5.1 Precast Coupling Beams in Buildings 5. Application of HPFRCC5. Application of HPFRCC
  • 68. 68 Application of HPFRCC to BuildingApplication of HPFRCC to Building *Kajima Corporation (http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm) ◆27-story residential building(2006) Core wall HPFRCC coupling beam Support column Flat slab
  • 69. 69 HPFRCC Short Beam TestHPFRCC Short Beam Test -160 -120 -80 -40 0 40 80 120 160 -30 -20 -10 0 10 20 30 せん断力Q(kN) 部材変形角R (×10 -3 rad.) BB0 cQfu -160 -120 -80 -40 0 40 80 120 160 -30 -20 -10 0 10 20 30 せん断力Q(kN) 部材変形角R (×10 -3 rad.) BB2 cQfu (HPFRCC Beam)(Normal Concrete Beam) Disp. Angle R(X10-3rad.)Disp. Angle R(X10-3rad.) ShearForceQ(kN) ShearForceQ(kN) *Kajima Corporation (http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm)
  • 70. 70 Application of HPFRCC to BuildingApplication of HPFRCC to Building ◆41-story residential building (2007) ◆54-story residential building (2009)
  • 71. 71 5.2 Retrofit Project5.2 Retrofit Project
  • 72. 72 Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10
  • 73. 73 Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10 Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works
  • 74. 74 6. Concluding Remarks6. Concluding Remarks
  • 75. 75 ■ Fiber Reinforced HSC 1) In building structures, evolution of high-rise RC buildings has been related to the evolution of HSC. 2) Because high strength concrete is less performance in terms of fire-resistance and has a brittle behavior, organic and steel fibers are added in order to improve its characteristics. 3) Some recent research advances and applications associated with fiber reinforced HSC were presented focusing on applications to precast concrete elements in Japan. Concluding Remarks (1)Concluding Remarks (1)
  • 76. 76 ■ UFC (Ultra High-Strength Fiber Reinforced Concrete) 1)UFC is high-ductility/high-durability concrete of a compressive and a high tensile strengths exceeding 150 MPa and 5 MPa, respectively. 2)UFC has been applied to bridge girders where 1) small member thickness, 2) light weight and 3) small beam section height , are required. 3)UFC precast slabs of the world largest volume are used for the deck slabs at the off shore airport runway. The reasons of the application are weight reduction and the durability against the salt attack. 4)UFC precast forms are used in the retrofit projects due to the improvement of the durability including the wearing or abrasion resistance. Concluding Remarks (2)Concluding Remarks (2)
  • 77. 77 ■ HPFRCC (High Performance Fiber Reinforced Cement Composite) 1) HPFRCC has been applied to many civil engineering structures (tunnels, bridges, gravity dams, etc.) where cracks must be kept fine or large ductility is required. 2) HPFRCC was applied to connecting beams between shear walls in a high-rise RC building because of its excellent energy absorbing performance and less damages. Concluding Remarks (3)Concluding Remarks (3)
  • 78. 78 Tokyo SceneTokyo Scene Shinjuku Business center west of Tokyo Shinjuku Business center west of Tokyo
  • 79. 79 Contents of today’s speechContents of today’s speech 1. Introduction 7min. 2. Classification of FRCC 3.7min 3. Application of Fiber Reinforced HSC 3.1 High Rise Building Columns 8min. 3.2 Slender Columns 4min. 3.3 B/C Joint in Precast Systems 4.4+α min. 4. Application of UFC 4.1 Bridge Precast Elements 4min. 4.2 Offshore Structures 1.2min. 4.3 Precast Plates or Forms 1.0min. 5. Application of HPFRCC (ECC) 5.1 Precast Coupling Beams in Buildings 1.7min. 5.2 Retrofit Projects 2.1min. 6. Concluding Remarks 2.1min. Total 39.2min.