ENDURIDE   CANADA   USA   inc .  Canadian company, located in Quebec City  has developed a new technology which creates a ...
What is the  ENDURIDE  solution   ?
Maximum p rotection  for outstanding performance With their unique design  the  ENDURIDE   rollers  are like   nothing els...
The result is : a new generation of rollers with a  revolutionary  and  patented   “ Encasement Protection System" ( ...
Patented  EPS  system features EPS  –  Encasement  Protection  System
CAP LABYRINTH CORE BEARING POLYURETHANE  SE A LANT  :  VIBRATION DAMPER E PS  S Y STEM CENTERING GASKET PROTECTION  BARRIE...
With the  EPS  system, the bearing remains in its original state,  in other words just as it came out of the box. The bear...
Bearing ENDURIDE   has chosen a lifetime-lubricated ball bearing, with a high-quality double  seal  that requires no maint...
A ball bearing gives the best results because of  : Bearing Reduced friction , Lower start-up torque , No need for anti-lo...
Since  ENDURIDE  complies with all the operating requirements of the bearing manufacturer , the useful life of the roll er...
The   ENDURIDE   options
Ceramic composite Steel + alloys Polyur e thane, HDPE Food ap pr oved plastic Rubber , PVC  and others The   ENDURIDE   co...
Covering options, e x a mple For  roll er s  that will be used in highly corrosive environments , ENDURIDE   offers HDPE c...
The  HDPE  covering P olyuréthane sealant Steel shell HDPE covering
Main  causes  of failure for a conventional roller
<ul><li>Bearing failure </li></ul><ul><li>Shaft deflection </li></ul><ul><li>Misalignment </li></ul><ul><li>Vibrations </l...
<ul><li>Roller jam </li></ul><ul><li>Dust </li></ul><ul><li>Mi salignement </li></ul><ul><li>D e flection </li></ul><ul><l...
<ul><li>Contamination </li></ul><ul><li>Water </li></ul><ul><li>Dust </li></ul><ul><li>Chemicals </li></ul><ul><li>Any oth...
<ul><li>Corrosion </li></ul><ul><li>Chemicals </li></ul><ul><li>Saline air </li></ul><ul><li>Humidit y </li></ul><ul><li>W...
<ul><li>Abrasion </li></ul><ul><li>Belt friction </li></ul><ul><li>A brasive  dust </li></ul><ul><li>Chemicals </li></ul><...
<ul><li>Roller breaking </li></ul><ul><li>Vibrations </li></ul><ul><li>Build up </li></ul><ul><li>Roller imbalance </li></...
<ul><li>Belt wear </li></ul><ul><li>B uild up </li></ul><ul><li>Friction </li></ul><ul><li>Vibration </li></ul><ul><li>I m...
<ul><li>Vibration </li></ul><ul><li>Rollers imbalance </li></ul><ul><li>Bad roller concentricity </li></ul><ul><li>Build u...
<ul><li>Belt breaking </li></ul><ul><li>Vibrations </li></ul><ul><li>Roller jam </li></ul><ul><li>Misalignment </li></ul><...
<ul><li>Build up </li></ul><ul><li>Humidity (Due point) </li></ul><ul><li>Due to material carried (tacky) </li></ul><ul><l...
<ul><li>Impossible to raise </li></ul><ul><li>conveyor speed </li></ul><ul><li>Rollers imbalance </li></ul><ul><li>Bad rol...
<ul><li>Noise </li></ul><ul><li>Belt friction </li></ul><ul><li>Bearings v ibrations </li></ul><ul><li>Roller imbalance </...
<ul><li>Temp e rature </li></ul><ul><li>Extreme </li></ul><ul><li>Variation </li></ul><ul><li>Friction </li></ul><ul><li>S...
<ul><li>Weight </li></ul><ul><li>Transport </li></ul><ul><li>Handling </li></ul><ul><li>Conveyor design </li></ul><ul><li>...
<ul><li>Belt misalignment </li></ul><ul><li>Shell wear </li></ul><ul><li>Build up </li></ul>ENDURIDE   s olution  : patent...
<ul><li>Con veyor with too high </li></ul><ul><li>energy consumption </li></ul><ul><li>Rollers weight </li></ul><ul><li>Ro...
<ul><li>Food industry restrictions </li></ul><ul><li>Food industry law and regulations </li></ul><ul><li>Choice of colors ...
<ul><li>Fire spreading </li></ul><ul><li>Roller jam </li></ul><ul><li>External sources </li></ul><ul><li>Friction </li></u...
<ul><li>Conductivity </li></ul><ul><li>Metal natural conductivity </li></ul>ENDURIDE   s olution  : patented  EPS  and … <...
<ul><li>Static electricity </li></ul><ul><li>Friction of the belt on the rollers </li></ul><ul><li>Material carried </li><...
ENDURIDE  Unique on the market! The  ENDURIDE   rollers are custom made   to meet specific needs . The   ENDURIDE   roller...
The   ENDURIDE   a d vantages
A better quality roller 100% bearing protection ( EPS  – Encasement Protection System); Free rolling,  even at low tempera...
Other  a d vantages C orrosion  re sistant, Abrasion resistant , Low noise, Resistant  to impact, No alignment problems, L...
Economic advantages Less down time, Lower operating costs, Belt protection, Durability.   Energy savings,
Versatile and adaptable to your needs Wide range of options adapted to your operating conditions, Easy to install, Easy to...
<ul><li>Acts as an anti-vibration,  </li></ul><ul><li>shock-absorbing cushion; </li></ul><ul><li>Eliminates  alignment pro...
The polyurethan e  acts as a shock absorber,  damping  the resonance frequencies  caused by roll er rotation and impacts. ...
ENDURIDE  roll er s have a damping coefficient of 1.5 to 8.5  time  higher than conventional  roll er s at frequencies bet...
Advantages of  a high damping coefficient Polyurethane sealant ad vantages Generates less rotation noise than a convention...
Impact discs : available in rubber or in special Enduride polymere. This polymere gives and extra protection for the belt,...
The  ENDURIDE  impact roller is the only one to provide a  triple protection .  Thanks to its patented  E.P.S. , its ureth...
Adaptabilit y ENDURIDE   fits all types of conveyors.
It is general practice in the industry for designers to specify  roll er s  with a larger diameter than needed, to improve...
CEMA c lassification and metric  classification The roll cap is colour-coded using a CEMA equivalence. The table shows the...
Tests
<ul><li>“ Rim Drag Test”, </li></ul><ul><li>Water and dust contamination, </li></ul><ul><li>Rotation, </li></ul><ul><li>Vi...
Comparative study of a CEMA  class « C »  ENDURIDE  roll er ( 5’’  in diameter by  11”  in length )  and two conventional ...
ENDURIDE   roll er s compared by load to conventional rollers for the choice of a conveyor motor. ENDURIDE  roll er s  hav...
«Rim Drag Test» A conveyor belt system equipped with  ENDURIDE   roll er s… … will have less friction! Less friction = ene...
Warranty
The conventional roller manufacturers are often not able to offer warranties for their products. Following a complete surv...
ENDURIDE  guarantees that by selecting the right  roll er, your conveyor will start as well or better than with  conventio...
ENDURIDE  guarantees the useful life  of its roll er s, stating that its product is superior to all competing products whe...
Applications
A pplications <ul><li>Mining industry, </li></ul><ul><li>Steel and metal industries, </li></ul><ul><li>Quarries and cement...
 
Upcoming SlideShare
Loading in …5
×

The ENDURIDE solution

1,711 views

Published on

a new generation of rollers with a
revolutionary and patented
“Encasement Protection System" (EPS),
as well as a wide range of options which will vary
in accordance with the problem to solve.
ENDURIDE redefines quality and performance standards.

Published in: Business, Technology
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
1,711
On SlideShare
0
From Embeds
0
Number of Embeds
10
Actions
Shares
0
Downloads
21
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

The ENDURIDE solution

  1. 2. ENDURIDE CANADA USA inc . Canadian company, located in Quebec City has developed a new technology which creates a « niche » in the conveyor rollers market : The ENDURIDE solution
  2. 3. What is the ENDURIDE solution ?
  3. 4. Maximum p rotection for outstanding performance With their unique design the ENDURIDE rollers are like nothing else on the market. They are based on a simple idea : a design that provides superior bearing protection and is able to meet the most exacting standards in the industry.
  4. 5. The result is : a new generation of rollers with a revolutionary and patented “ Encasement Protection System&quot; ( EPS ), as well as a wide range of options which will vary in accordance with the problem to solve. ENDURIDE redefines quality and performance standards.
  5. 6. Patented EPS system features EPS – Encasement Protection System
  6. 7. CAP LABYRINTH CORE BEARING POLYURETHANE SE A LANT : VIBRATION DAMPER E PS S Y STEM CENTERING GASKET PROTECTION BARRIER AGAINST CONTAMINA TION SHELL and COVERING SHAFT
  7. 8. With the EPS system, the bearing remains in its original state, in other words just as it came out of the box. The bearing retains all its initial properties, providing ENDURIDE roll er s optimum service. Bearing
  8. 9. Bearing ENDURIDE has chosen a lifetime-lubricated ball bearing, with a high-quality double seal that requires no maintenance . This guarantees reliable roll er performance .
  9. 10. A ball bearing gives the best results because of : Bearing Reduced friction , Lower start-up torque , No need for anti-lock systems .
  10. 11. Since ENDURIDE complies with all the operating requirements of the bearing manufacturer , the useful life of the roll er is the same as the useful life of the bearing. Bearing
  11. 12. The ENDURIDE options
  12. 13. Ceramic composite Steel + alloys Polyur e thane, HDPE Food ap pr oved plastic Rubber , PVC and others The ENDURIDE covering options THE ENDURIDE OPTIONS
  13. 14. Covering options, e x a mple For roll er s that will be used in highly corrosive environments , ENDURIDE offers HDPE covering made from high-density polyethylene. The traditional shell is black
  14. 15. The HDPE covering P olyuréthane sealant Steel shell HDPE covering
  15. 16. Main causes of failure for a conventional roller
  16. 17. <ul><li>Bearing failure </li></ul><ul><li>Shaft deflection </li></ul><ul><li>Misalignment </li></ul><ul><li>Vibrations </li></ul><ul><li>Contamination </li></ul><ul><li>High temperature </li></ul><ul><li>Corrosion </li></ul><ul><li>Impacts </li></ul><ul><li>Wrong choice of bearings </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Shaft </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Rubber </li></ul>
  17. 18. <ul><li>Roller jam </li></ul><ul><li>Dust </li></ul><ul><li>Mi salignement </li></ul><ul><li>D e flection </li></ul><ul><li>Inadequate roller protection </li></ul><ul><li>Mat e ri a l carried too light </li></ul><ul><li>Roller imbalance </li></ul><ul><li>Wedging </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Rubber </li></ul><ul><li>Shell </li></ul><ul><li>Cho ice of material </li></ul><ul><li>Lighter </li></ul><ul><li>Heavier </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  18. 19. <ul><li>Contamination </li></ul><ul><li>Water </li></ul><ul><li>Dust </li></ul><ul><li>Chemicals </li></ul><ul><li>Any other substance </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul>
  19. 20. <ul><li>Corrosion </li></ul><ul><li>Chemicals </li></ul><ul><li>Saline air </li></ul><ul><li>Humidit y </li></ul><ul><li>Water i mmersion </li></ul><ul><li>Any other cause for corrosion </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Special paint </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Rubber </li></ul><ul><li>Sealant </li></ul><ul><li>Corrosion resistant </li></ul><ul><li>Shell </li></ul><ul><li>Stainless steel </li></ul><ul><li>Galvanized steel </li></ul><ul><li>Aluminium </li></ul><ul><li>PVC,etc. </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Shaft </li></ul><ul><li>Stainless steel </li></ul><ul><li>Plasti cs (PVC, ABS, etc.) </li></ul>
  20. 21. <ul><li>Abrasion </li></ul><ul><li>Belt friction </li></ul><ul><li>A brasive dust </li></ul><ul><li>Chemicals </li></ul><ul><li>Other abrasive environment </li></ul><ul><li>Build up </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>C e rami c </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Shell </li></ul><ul><li>PVC </li></ul>
  21. 22. <ul><li>Roller breaking </li></ul><ul><li>Vibrations </li></ul><ul><li>Build up </li></ul><ul><li>Roller imbalance </li></ul><ul><li>Wrong choice of bearings </li></ul><ul><li>Impacts d ue to high weight and </li></ul><ul><li>size of carried material </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Rubber </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  22. 23. <ul><li>Belt wear </li></ul><ul><li>B uild up </li></ul><ul><li>Friction </li></ul><ul><li>Vibration </li></ul><ul><li>I mpacts </li></ul><ul><li>Roller jam </li></ul><ul><li>Misalignment </li></ul><ul><li>Roller imbalance </li></ul><ul><li>Roller sharp edges </li></ul><ul><li>Belt dandling </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Shell </li></ul><ul><li>Plasti c (PVC, ABS, etc.) </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  23. 24. <ul><li>Vibration </li></ul><ul><li>Rollers imbalance </li></ul><ul><li>Bad roller concentricity </li></ul><ul><li>Build up </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Rubber </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul>
  24. 25. <ul><li>Belt breaking </li></ul><ul><li>Vibrations </li></ul><ul><li>Roller jam </li></ul><ul><li>Misalignment </li></ul><ul><li>Wear </li></ul><ul><li>Build up </li></ul><ul><li>Impacts d ue to high weight </li></ul><ul><li>and size of carried material </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>Plasti c (PVC, ABS, etc) </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  25. 26. <ul><li>Build up </li></ul><ul><li>Humidity (Due point) </li></ul><ul><li>Due to material carried (tacky) </li></ul><ul><li>Temperature </li></ul><ul><li>Belt not clean </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>UHMW </li></ul>
  26. 27. <ul><li>Impossible to raise </li></ul><ul><li>conveyor speed </li></ul><ul><li>Rollers imbalance </li></ul><ul><li>Bad roller concentricity </li></ul><ul><li>Vibrations </li></ul><ul><li>Inadequate roller protection </li></ul><ul><li>Friction </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>Material chosen depending on : </li></ul><ul><li>Concentricity </li></ul><ul><li>Constant thickness </li></ul><ul><li>Specific machining </li></ul><ul><li>PVC </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul>
  27. 28. <ul><li>Noise </li></ul><ul><li>Belt friction </li></ul><ul><li>Bearings v ibrations </li></ul><ul><li>Roller imbalance </li></ul><ul><li>Material damping properties </li></ul><ul><li>(resonance frequencies) </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Polyur e thane </li></ul><ul><li>Rubber </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  28. 29. <ul><li>Temp e rature </li></ul><ul><li>Extreme </li></ul><ul><li>Variation </li></ul><ul><li>Friction </li></ul><ul><li>Speed </li></ul><ul><li>Due point inside rollers </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Polyur e thane o r silicone </li></ul><ul><li>c ho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>Steel </li></ul><ul><li>Aluminium, etc. </li></ul><ul><li>Mat erial used for SPE </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul>
  29. 30. <ul><li>Weight </li></ul><ul><li>Transport </li></ul><ul><li>Handling </li></ul><ul><li>Conveyor design </li></ul><ul><li>Energy costs too high </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Shaft </li></ul><ul><li>P lasti c (PVC, ABS, etc) </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>PVC </li></ul><ul><li>Aluminium </li></ul><ul><li>Composite </li></ul>
  30. 31. <ul><li>Belt misalignment </li></ul><ul><li>Shell wear </li></ul><ul><li>Build up </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Covering </li></ul><ul><li>HDPE </li></ul>
  31. 32. <ul><li>Con veyor with too high </li></ul><ul><li>energy consumption </li></ul><ul><li>Rollers weight </li></ul><ul><li>Roller imbalance </li></ul><ul><li>Inadequate bearings </li></ul><ul><li>Inadequate roller protection </li></ul><ul><li>Belt friction </li></ul><ul><li>Roller drag too high </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Bearings </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>PVC </li></ul><ul><li>Aluminium </li></ul><ul><li>Composite </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul>
  32. 33. <ul><li>Food industry restrictions </li></ul><ul><li>Food industry law and regulations </li></ul><ul><li>Choice of colors </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Shell </li></ul><ul><li>Stainless steel and for food industry </li></ul><ul><li>PVC </li></ul><ul><li>Packing grease </li></ul><ul><li>Cho sen to fit the application </li></ul><ul><li>Shaft </li></ul><ul><li>Stainless steel and for food industry </li></ul><ul><li>PVC </li></ul>
  33. 34. <ul><li>Fire spreading </li></ul><ul><li>Roller jam </li></ul><ul><li>External sources </li></ul><ul><li>Friction </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Sealant </li></ul><ul><li>Non-flammable m at e ria l </li></ul><ul><li>Covering </li></ul><ul><li>HDPE </li></ul><ul><li>Non-flammable m at e ria l </li></ul><ul><li>Shell </li></ul><ul><li>Aluminium </li></ul><ul><li>Steel </li></ul><ul><li>Packing grease </li></ul><ul><li>Non-flammable m at e ria l </li></ul>
  34. 35. <ul><li>Conductivity </li></ul><ul><li>Metal natural conductivity </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Shaft </li></ul><ul><li>Choice of a non-conductive material </li></ul><ul><li>Shell </li></ul><ul><li>Choice of a non-conductive material </li></ul>
  35. 36. <ul><li>Static electricity </li></ul><ul><li>Friction of the belt on the rollers </li></ul><ul><li>Material carried </li></ul>ENDURIDE s olution : patented EPS and … <ul><li>Covering </li></ul><ul><li>Antistatic material </li></ul>
  36. 37. ENDURIDE Unique on the market! The ENDURIDE rollers are custom made to meet specific needs . The ENDURIDE rollers are the solution to the various conveyor problems . The ENDURIDE options
  37. 38. The ENDURIDE a d vantages
  38. 39. A better quality roller 100% bearing protection ( EPS – Encasement Protection System); Free rolling, even at low temperatures; Maintenance free ; Chemical resistant.
  39. 40. Other a d vantages C orrosion re sistant, Abrasion resistant , Low noise, Resistant to impact, No alignment problems, Low weight, No wedging, The answer to all your needs and problems.
  40. 41. Economic advantages Less down time, Lower operating costs, Belt protection, Durability. Energy savings,
  41. 42. Versatile and adaptable to your needs Wide range of options adapted to your operating conditions, Easy to install, Easy to replace.
  42. 43. <ul><li>Acts as an anti-vibration, </li></ul><ul><li>shock-absorbing cushion; </li></ul><ul><li>Eliminates alignment problems; </li></ul><ul><li>Ensures correct operation in </li></ul><ul><li>the harshest conditions </li></ul><ul><li>(dust, earth, sawdust, </li></ul><ul><li>chemicals, water, etc.); </li></ul><ul><li>Provides 100% protection for </li></ul><ul><li>the bearings, increasing the </li></ul><ul><li>useful life of the roller. </li></ul>Polyurethane sealant ad vantages
  43. 44. The polyurethan e acts as a shock absorber, damping the resonance frequencies caused by roll er rotation and impacts. Polyurethane sealant ad vantages
  44. 45. ENDURIDE roll er s have a damping coefficient of 1.5 to 8.5 time higher than conventional roll er s at frequencies between 0 and 1600 Hz. Polyurethane sealant ad vantages
  45. 46. Advantages of a high damping coefficient Polyurethane sealant ad vantages Generates less rotation noise than a conventional roll er . Transmits less vibration to the conveyor belt structure. Extends bearing life by offering protection against vibration .
  46. 47. Impact discs : available in rubber or in special Enduride polymere. This polymere gives and extra protection for the belt, for the bearings against impact and vibration, and offers less drag. ENDURIDE – Unique impact roller ! Urethane elastomere sealant : chosen to fit the application, thickness and hardness will vary for better impact and vibration absorption. Protects bearings Against contamination. Ball bearings : first quality, sealed for life, chosen to fit the application. HDPE covering : protects the roller against corrosion, abrasion, accumulation. Also protects the belt and offers less drag. Tube : wide choice of materials available : steel, stainless steel, aluminum, PVC. Patented E.P.S. : Protects the bearings Against contamination. Adaptable to all tube diameters. Packing compound : chosen to fit the application to protect against humidity, dust infiltration, etc. The compound is also applied inside the roller on the ball bearings to protect them against &quot;dew point«  humidity due to temperature variations.
  47. 48. The ENDURIDE impact roller is the only one to provide a triple protection . Thanks to its patented E.P.S. , its urethane elastomere sealant, and to its special polymere impact discs. ENDURIDE – Unique impact roller ! This is what makes it unique!
  48. 49. Adaptabilit y ENDURIDE fits all types of conveyors.
  49. 50. It is general practice in the industry for designers to specify roll er s with a larger diameter than needed, to improve conveyor belt start-up (acceleration) and larger-diameter bearings to increase life expectancy. The ENDURIDE design allows the use of the right dimension roller. ENDURIDE the solution to oversized rollers !
  50. 51. CEMA c lassification and metric classification The roll cap is colour-coded using a CEMA equivalence. The table shows the meaning of the code. Wide size range available class use diam eter belt width series B Light duty 4'' (10 cm) 18 to 48'' 400B B Light duty 5'' (12,5 cm) 18 to 48'' 500B C Heavy duty 4'' (10 cm) 18 to 60'' 400C C Heavy duty 5'' (12,5 cm) 18 to 60'' 500C C Heavy duty 6'' (15 cm) 18 to 60'' 600C D Heavy duty 5'' (12,5 cm) 24 to 72'' 500D D Heavy duty 6'' (15 cm) 24 to 72'' 600D E Extra heavy duty 6'' (15 cm) 36 to 96'' 600E E Extra heavy duty 7'' (17,5 cm) 36 to 96'' 700E Cla s sifica tion ENDURIDE CEMA
  51. 52. Tests
  52. 53. <ul><li>“ Rim Drag Test”, </li></ul><ul><li>Water and dust contamination, </li></ul><ul><li>Rotation, </li></ul><ul><li>Vibration, </li></ul><ul><li>Abrasion and corrosion, </li></ul><ul><li>Noise emission, </li></ul><ul><li>Conductivit y , </li></ul><ul><li>D e flection and alignment, </li></ul><ul><li>Impact a bsorbtion, </li></ul><ul><li>F riction factor , </li></ul><ul><li>Any other required. </li></ul>Tests
  53. 54. Comparative study of a CEMA class « C » ENDURIDE roll er ( 5’’ in diameter by 11” in length ) and two conventional roll er s : «Rim Drag Test» * Tested after 20 minutes operating at 500 rpm Test used to measure the force required to set a roll er in motion. 26.5 g 62.0 293.5 353.0 New idlers First test 261.0 B 26.5 ENDURIDE 265.5 A Second test* Manufacturer
  54. 55. ENDURIDE roll er s compared by load to conventional rollers for the choice of a conveyor motor. ENDURIDE roll er s have a lower rotational resistance, leading to an energy savings. «Rim Drag Test» Choi ce of motor 2 HP 7.5 HP 7,21 1,80 100% 7,11 1,78 three quarters 7,01 1,75 half 6,92 1,73 quarter 6,82 1,71 empty HP HP C onvention a l roller ENDURIDE Load
  55. 56. «Rim Drag Test» A conveyor belt system equipped with ENDURIDE roll er s… … will have less friction! Less friction = energy savings
  56. 57. Warranty
  57. 58. The conventional roller manufacturers are often not able to offer warranties for their products. Following a complete survey on the use of the rollers or in accordance with a specific quote provided by the client , with total quality control and the proper choice of the roller components materials , ENDURIDE can offer an extended warranty e quivalent to the bearings useful life . ENDURIDE extended warranty
  58. 59. ENDURIDE guarantees that by selecting the right roll er, your conveyor will start as well or better than with conventional roll ers and that bearing life will match the Bu (useful bearing life) standard. While using lighter, longer-lasting roll er.
  59. 60. ENDURIDE guarantees the useful life of its roll er s, stating that its product is superior to all competing products when properly used, because ENDURIDE roll er protects the bearings from vibration, contamination, deflection and over-heating.
  60. 61. Applications
  61. 62. A pplications <ul><li>Mining industry, </li></ul><ul><li>Steel and metal industries, </li></ul><ul><li>Quarries and cement factories, </li></ul><ul><li>Pulp and paper industries, </li></ul><ul><li>Saw mills, </li></ul><ul><li>Chemical industry, </li></ul><ul><li>Seaborne transportation, </li></ul><ul><li>Bulk commodities, </li></ul><ul><li>Food industries. </li></ul>

×