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What to do with your Panamax Cranes?

Portek International Pte Ltd
Portek International Pte Ltd
Portek International Pte LtdPortek International Pte Ltd

A look into what to do with Panamax cranes: Scrap them, sell them, leave them and use as back up or upgrade and modernise? Presentation at TOC Asia 2006

What to do with your Panamax Cranes?

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TOC2006 Asia Workshop Session



What to do with your Panamax Cranes?

           Led by Portek Team
What to do with your Panamax Crane?

 Scrap them
 Sell them
 Leave them and use as back up
 Upgrade and Modernise – new lease of
 life
Typical issues with Panamax Cranes

 cranes too low, insufficient lift height, to
 clear the top tier containers
 insufficient outreach, or backreach
 crane drive obsolescence, reliability
 issues, safety issues
 crane overall reliability starts to go down, a
 refurb may be needed
Typical issues with Panamax Cranes

 corrosion sets in, structural integrity
 fatigue cracks starts to appear at greater
 frequencies
 spreader issues – largest single source of
 breakdown and downtime
 crane run away during operation under high
 winds
 crane accidents – ship hit crane, crane hit ship,
 crane hit crane, crane sail away under strong
 winds
Typical issues with Panamax Cranes

 gantry brakes needs special attention
 Hoist and trolley brakes – drum vs disc
 boom hinge seized, noisy, etc
 crane relocation, wheel loads, span
 change
 crane intelligence – CMS, Remote CMS
New developments in container cranes


 Dual hoist cranes
 Tandem lift spreaders 2 x 40 or 4 x 20ft
 containers
 Elevating girder cranes

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What to do with your Panamax Cranes?

  • 1. TOC2006 Asia Workshop Session What to do with your Panamax Cranes? Led by Portek Team
  • 2. What to do with your Panamax Crane? Scrap them Sell them Leave them and use as back up Upgrade and Modernise – new lease of life
  • 3. Typical issues with Panamax Cranes cranes too low, insufficient lift height, to clear the top tier containers insufficient outreach, or backreach crane drive obsolescence, reliability issues, safety issues crane overall reliability starts to go down, a refurb may be needed
  • 4. Typical issues with Panamax Cranes corrosion sets in, structural integrity fatigue cracks starts to appear at greater frequencies spreader issues – largest single source of breakdown and downtime crane run away during operation under high winds crane accidents – ship hit crane, crane hit ship, crane hit crane, crane sail away under strong winds
  • 5. Typical issues with Panamax Cranes gantry brakes needs special attention Hoist and trolley brakes – drum vs disc boom hinge seized, noisy, etc crane relocation, wheel loads, span change crane intelligence – CMS, Remote CMS
  • 6. New developments in container cranes Dual hoist cranes Tandem lift spreaders 2 x 40 or 4 x 20ft containers Elevating girder cranes
  • 7. What to do with your older RTGs Insufficient lift height – new mostly 1 over 5 x 9’ 6” containers, I.e. 18.2 m Cost of fuel escalating. Energy saving RTGs DGPS position determination system, auto steer Electric RTGs, electric spreaders