Kemalmfg Brochure 080929 1

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USA mold shop supported molds manufacturing, guaranteed and price competitive.

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Kemalmfg Brochure 080929 1

  1. 1. Certificate: ISO9001:2000 May,2008 To Provide Excellent Service And Superior Quality 1www.kemalmfg.com
  2. 2. Company Profile • Kemal Precision Manufacturing Limited is a private enterprise since 1995, we specialize in Mold & product design, Injection molding, metal parts machining, prototyping, processing and assembly. The factory covers 6500 ㎡, Mold Department over 280 employees, Injection Department is over 170 employees. • Main tools and injection parts are office fax, printer machines, automotive, medical, household things, metal insert parts, telecommunication. Plastic injection moulds, plastic and rubber parts, machined added values such as product finishes, packaging, etc. Annual output is around 600 sets moulds. The most of our molds were exported to Europe, America, Australia, Mid-East, and had won the trust and support from our numerous customers. • Kemal offers you the benefits of lower cost coupled with the high engineering and production standards expected in European and North American injection molding industry. Our mould facility is equipped with the most up-to-date tool-making equipment and technology, manufacturing and quality control processes. • With our innovative, dedicated and experienced team we can provide the tools, products and solutions you want from your mould maker. Our engineering and quality assurance system guarantees your satisfaction according to international standards ISO9001. • Kemal will satisfy our customers with good quality, guaranteed fast delivery and excellent after service at reliable and competitive price. We are hoping to build a long- term, mutual beneficial relationship with your company in the future. • We can make the biggest mold is 3000X1800mm, mold weight reach to 35 Ton. 2
  3. 3. Business Scope 1. Project management, design and consulting. 2. High precision mold manufacturing. Injection molds, Die Casting molds. 3. Plastic injection molding, High precision, large scale, high volume 4. Metal parts machining. 5. Prototyping. 6. Painting, screen printing, in-mold decoration. 7. Turnkey solutions. Finished, semi-finished, multi-component. 8. Logistics and shipping. 3
  4. 4. Mold Project Flow 4
  5. 5. Mold design CAD: 39 Units CAM: 12 Units 1. AutoCAD (2D Modeling) 2. Pro/ENGINEER (3D Modeling) 3. Unigraphics (3D Modeling) 4. MoldFlow Mold Advisor (Plastic flow/deform simulation) 5. Unigraphics (CNC Programming) 6. MasterCAM (CNC Programming) 5
  6. 6. Mold Flow Analysis Mold Flow Analysis: Review and detailed analysis of parts through several Iterations. Benefits: 1, Improved part design 2, Improved tooling 3, Reduced engineering time 4, Elimination of several tryouts for trial and error 5, Improved part quality 6
  7. 7. Mold Manufacturing CNC Milling Machines: MORI SEIKI 2 sets OKUMA 3 sets MIKRON 3 sets HARTFORD 3 sets HITACHI 2 sets MAKINO 3 sets 7
  8. 8. EDM: 25 sets SODICK-AM30L 1 set ROBOFORM 2 sets DOPHEN 18 sets BEST 8 sets 8
  9. 9. Wire-Cut Machines: 8 sets ROBOFORM 2 sets MITSUBISHI 1 sets CHINA LOCAL 14 sets 9
  10. 10. Manual Milling Machines: 26 sets Grinding Machines: 15 sets OKUMA 8 sets DOWELL 4 sets FUMAO 3 sets 10
  11. 11. Spotting machines: 4 sets
  12. 12. Optical Projector : 2 set CMM-Mitutoyo: 2 sets Quality Controlling 11
  13. 13. Injection Molding Injection Machines: 28 sets From 50 ton to 1700 ton 12
  14. 14. Plastic products Automobile parts
  15. 15. Automobile parts 13
  16. 16. Printer parts & Copycat parts 14
  17. 17. Caps & Closures 15
  18. 18. Medical parts Gear parts Precision small parts Double injection parts Thin wallthickness parts Shower bath parts 16
  19. 19. Plastic Molds PET mold Automobile mold Shower bath mold Pipe fitting mold 17 Basket mold Automobile mold
  20. 20. Automobile Mold Penholder mold Gear mold Cap mold 18 Automobile Mold Automobile Mold
  21. 21. Kemal Precision Manufacturing Limited 1202#, Economy Development Building, The 2nd Industrial Zone, FuYong Town, BaoAn District, ShenZhen, China. 518103 P.R.C. Tel: +86-755-27388068 Fax: +86-755-27388008 General: info@kemalmfg.com Marketing: sales@kemalmfg.com Website: www.kemalmfg.com

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