Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

Manufacturing summit with links

1,763 views

Published on

Luncheon keynote speech to Manufacturing Summit in Fresno, CA May 2015 combining lean manufacturing, six sigma, career technology education (CTE), continuous improvement.

Published in: Business
  • Be the first to comment

  • Be the first to like this

Manufacturing summit with links

  1. 1. Confidential and Proprietary, © 2015, Tech-I-M, LLC Run Don’t Walk 2015 Manufacturing Summit May 7, 2015
  2. 2. Confidential and Proprietary, © 2015, Tech-I-M, LLC
  3. 3. Confidential and Proprietary, © 2015, Tech-I-M, LLC Fast is NOT Good Enough
  4. 4. Confidential and Proprietary, © 2015, Tech-I-M, LLC
  5. 5. Confidential and Proprietary, © 2015, Tech-I-M, LLC Running race
  6. 6. Confidential and Proprietary, © 2015, Tech-I-M, LLC
  7. 7. Confidential and Proprietary, © 2015, Tech-I-M, LLC bicycle race
  8. 8. Confidential and Proprietary, © 2015, Tech-I-M, LLC skateboarding
  9. 9. Confidential and Proprietary, © 2015, Tech-I-M, LLC
  10. 10. Confidential and Proprietary, © 2015, Tech-I-M, LLC Disruptive Technology
  11. 11. Confidential and Proprietary, © 2015, Tech-I-M, LLC Leading Comments • Continuous improvement is disruptive, but necessary • Product Development is disruptive to manufacturing • Product Engineers don’t understand • Basics need to be taught in school--project management, cause/effect, etc. • It needs to start at the elementary school level and continue on throughout life • Remedial training of workers in the office and factory is not the best way
  12. 12. Confidential and Proprietary, © 2015, Tech-I-M, LLC Boing Aircraft Assembly https://www.youtube.com/watch?v=lHA-7CarPsc
  13. 13. Confidential and Proprietary, © 2015, Tech-I-M, LLC Boeing Highlights • WOW — Weight on Wheels • Wedding point at Boeing and at Freightliner • Drive off • What’s your WOW moment? • Where it either works or does not work? • Continuous Improvement • 747 — 6,000,000 parts in 108 days • 777 — 3,000,000 parts in 48 days moving platform • 787 — 2,300,000 parts in 25 days • Carbon fiber fuselage • Sold out through 2021 • Electrochromic windows — no shades
  14. 14. Confidential and Proprietary, © 2015, Tech-I-M, LLC Cummins Engine https://www.youtube.com/watch?v=FXQER3_C-9U
  15. 15. Confidential and Proprietary, © 2015, Tech-I-M, LLC Cummins Highlights • Customer driven variation — 4400 variants • Really small tolerances for such a large part — 5 micron • Test everything • 6 Sigma • Still an art to understand what goes on in the combustion chamber • Separation of machining from assembly • Multiple products on the same line • Team members take personal responsibility with card swipe
  16. 16. Confidential and Proprietary, © 2015, Tech-I-M, LLC Solar World https://www.youtube.com/watch?v=7Rh4jcE6Pk0
  17. 17. Confidential and Proprietary, © 2015, Tech-I-M, LLC Solar World Highlights • More automation than in the Mercedes-Benz S-Class assembly plant in Stuttgart or the Tuscaloosa, Alabama plant • Nearly hands free • Every component machine inspected with fluorescence and video • One or two critical human, visual inspections and hand cleaning • 6 Sigma throughout • Extremely clean, but not nearly semiconductor level
  18. 18. Confidential and Proprietary, © 2015, Tech-I-M, LLC NCAA Basketball Team Performance
  19. 19. Confidential and Proprietary, © 2015, Tech-I-M, LLC Society for American Baseball Research sabr.org
  20. 20. Confidential and Proprietary, © 2015, Tech-I-M, LLC Statistics — ShotLink on Tour 10 years old now
  21. 21. Confidential and Proprietary, © 2015, Tech-I-M, LLC TrackMan Golf
  22. 22. Confidential and Proprietary, © 2015, Tech-I-M, LLC Pit Stop 1950 67s https://www.youtube.com/watch?v=RRy_73ivcms
  23. 23. Confidential and Proprietary, © 2015, Tech-I-M, LLC Danica Patrick 8.5 seconds Pit Stop Danica Patrick 8.5s https://www.youtube.com/watch?v=NVJ-gXhscwc
  24. 24. Confidential and Proprietary, © 2015, Tech-I-M, LLC Pit Stop 2013 <3s Starting at 1:23 https://www.youtube.com/watch?v=RRy_73ivcms
  25. 25. Confidential and Proprietary, © 2014, Tech-I-M, LLC Paul Menig • CEO PaulMenig@Tech-I-M.com 971-222-5683 www.Tech-I-M.com Thank-YOU

×