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Level Measurement in Pulp Stock has posed problems for a wide range of level measurement technologies.In most pulp mills this is the most challenging application on site.
The environment in the high-density pulp tank is very corrosive to most common metals and the clouds of dense steam vapors that rise from the stock and foaming surface of the level are a constant source of signal loss for many non-contact technologies.
Due to the size of the vessel and density of the stock, mechanical devices are typically short lived.Stock coatings that form on all interior surfaces add additional mechanical stress and the pulp coating deposits can adversely affect accurate level measurement performance.
One of the challenges of a level measurement device is to control the level in the stock tank, thereby helping to control the average pulp density by controlling the speed of the pump.The response time of the level measurement system is critical in controlling the pump speed and reducing pump oscillations and surges that will eventually reduce the life of the pump.Too slow of a response from the level instrument will allow the level to rise above it ’s optimum density level and cause excessive loading and wear on the pump.