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The Criticality of Auditing in
Maintaining a Certified Quality
Management System
Jacob A. McLean
PECB Certified Trainer & ISO
9001/14001 Lead Auditor, M.Sc., MBA,
CSP, QEP, CET
1
Session Contents
• Overview of Management Systems Auditing
• Audit Criteria
• Maximizing Audit Value Through Risk-based Thinking
• Risk in the ISO FDIS 9001:2015 Standard
• Risk-based Quality Auditing
• Principles of Auditing
• Competence in Auditing
• Purpose of Quality Management System Auditing
• Benefits of Auditing
• Summary of Key Points
• References
2
Management System
Auditing
• ISO 19011:2011 defines an audit as a
systematic, independent and documented
process for obtaining audit evidence and
evaluating it objectively to determine the
extent to which the audit criteria are fulfilled
• Audits are independent, unbiased, fact-finding
exercises that provide information for decision
making
3
Management System
Auditing
• External Audits
– include second and third party audits
 Second party audits are conducted by
parties having an interest in the
organization, such as customers, or by other
persons on their behalf
 Third party audits are conducted by
independent auditing organizations, such as
regulators or those providing certification
4
Management System
Auditing
• Combined Audit:
– two or more management systems of different
disciplines audited together (e.g. quality,
environmental, occupational health and safety)
5
Management System
Auditing
• Process Audit:
– Verification that process procedures exist, are
correct and being followed
– Checks whether process is in conformance with
requirements
– May be used to investigate an entire process or
an action
– Boundaries for process audits are strictly defined
6
Management System
Auditing
• Internal Audits
–Sometimes called first party audits, are
conducted by the organization itself, or on
its behalf for management review and
other internal purposes
–For example to confirm the effectiveness of
the management system or obtain
information for its improvement
7
Audit Criteria
• Can be:
– Conformance to requirements
– Project milestones
– Results of improvement initiatives
– Adherence to procedures, timelines, etc.
8
Audit Criteria
• Sources:
– Legal and regulatory requirements
– Customer contracts
– ISO standards
– Organizational policies
– Organizational procedures
9
Audit Criteria
Categories:
– Reference standards: external to the organization
such as regulations, contracts, ISO standards that
establish minimum requirements
– Performance standards: internal documents such
as standard operating procedures, work
instructions, drawings or other documents which
describe how requirements will be met
10
Maximizing Audit Value Through
Risk-based Thinking
• ISO 31000 defines risk as the effect of
uncertainty on objectives
• Risk management is coordinated activities to
manage risks within an organization
11
Maximizing Audit Value Through
Risk-based Thinking
• A risk management process is the systematic
application of management policies,
procedures and practices to the activities of
communicating, consulting, establishing the
context, and identifying, analyzing, evaluating,
treating, monitoring and reviewing risk.
12
Risk in the
ISO/FDIS 9001:2015 Clauses
13
Process Approach, Leadership, Planning:
• In Clause 4 the organization is required to determine
the risks which can affect its ability to meet these
objectives
• In Clause 5 top management are required to commit
to ensuring Clause 4 is followed
• In Clause 6 the organization is required to take action
to address risks and opportunities
Risk in the
ISO/FDIS 9001:2015 Clauses
14
Operation, Evaluation, Improvement:
• Clause 8 - the organization is required to have
processes which identify and address risk in its
operations
• Clause 9 the organization is required to monitor,
measure, analyse and evaluate the risks and
opportunities
• In Clause 10 the organization is required to improve
by responding to changes in risk
Risk-based Quality Auditing
• Risk based quality Auditing occurs in three
levels, based on maturity of organization :
• Level 1 – Planning and reporting based on
risk – occurs naturally within most audit
programs
15
• Level 2 – Evaluating how well risk
management is incorporated into individual
quality management system processes
• Level 3 – Determining enterprise-level risks
relating to quality management system
processes
16
Risk-based Quality Auditing
• Maturity of QMS determines level of risk
management organization implements
• Integrating risk management formally into
internal audit process:
– Changes to annual audit plan based on areas of
concern/opportunity identified in management
review and use of risk-based methodologies
17
Risk-based Quality Auditing
– Utilizing definitions and methodology for classifying
audit findings based on previously determined risk
assessment matrix
– Reporting audit results and recommendations
based on audit findings that reflect risk
assessments determined during the audit process
18
Risk-based Quality Auditing
Principles of Auditing
• Integrity: the foundation of professionalism
• Fair presentation: the obligation to report
truthfully and accurately
• Due professional care: the application of
diligence and judgement in auditing
• Confidentiality: security of information
19
Principles of Auditing
• Independence: the basis for the impartiality of
the audit and objectivity of the audit
conclusions
• Evidence-based approach: the rational
method for reaching reliable and reproducible
audit conclusions in a systematic audit process
20
Competence in Auditing
• Auditing requires competence (knowledge
and skills)
• Certification of auditors is based on relevant
training and experience
• To be effective, auditors must engage in
continual improvement through study and
practice
21
Purpose of Quality Management
System Auditing
• Fundamental auditing questions:
– Are requirements being met?
– Are there opportunities for improvement?
• Determination of implementation and
effectiveness of management system
22
Purpose of Quality Management
System Auditing
• Provision of leading indicator of performance
• Promotion of early detection of problems and
identification of root causes
• Provides management with objective
feedback leading to informed decisions
23
Specific Auditing Purposes
• Ensures:
– Fitness of products for use
– Adequate written procedures exist and are utilized
– Compliance with legal and regulatory
requirements
– Identification of deficiencies in products or the
management system
– Conformance with specifications
24
Specific Auditing Purposes
• Ensures:
– Corrective action is taken and results verified as
effective
– Information to identify and reduce risks is
obtained
– organization’s resources are effectively and
efficiently used
– Existence of standardized organizational practices
and continual improvement
25
Benefits of Auditing
• Organizational effectiveness
– Information for management decisions
– Potential risks identified
– Assessment of resource capabilities (e.g. people and
equipment)
– Identification of cost reduction opportunities
– Maintenance of customer goodwill
• Business performance
– Cost control
– Opportunity identification
– Risk management
– Continual improvement
26
Benefits of Auditing
• Improvement in system effectiveness
– Discovery of potential efficiencies in interrelated processes
• Improvement in process effectiveness
– Through examination of interactions with other processes
and resources and controls utilized
• Improvement in performance measurement
– Provision of timely information to top management
– Facilitation of changes that lead to greater effectiveness
• Establishment of trusting relationships internally and
externally
27
• Audits determine if requirements are being
met and if there are opportunities for
improvement
• Audits are a prime risk assessment tool
• Audits are indispensable in maintenance and
continual improvement of management
systems
28
Summary of Key Points
Anderson, P. & Worthman, B (1994). Quality
auditor primer. Terre Haute, IN.
ASQ. (2014). Certified HACCP, auditor (CHA)
Certification preparation
Coleman, L.B. (2015). Advanced quality auditing.
Milwaukee, WI: ASQ.
ISO 9001:2015 FDIS
ISO 19011:2011 Guidelines for Auditing Management
Systems
Parsowith, B.S. (1995). Fundamentals of quality
auditing. Milwaukee, WI : ASQ.
29
References
THANK YOU!
Kaizen Training and Management Consultants
Limited
22B Old Hope Road,
Kingston 5
Jamaica, West Indies
Phone (land line): (876) 631- 0365
Phone (mobile): (876) 475 – 1963
Fax : (876) 906 – 7423
Email: ktmclimited@gmail.com
Website: www.ktmcltd.com
30

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The Criticality of Auditing in Maintaining Certified Quality Management

  • 1. The Criticality of Auditing in Maintaining a Certified Quality Management System Jacob A. McLean PECB Certified Trainer & ISO 9001/14001 Lead Auditor, M.Sc., MBA, CSP, QEP, CET 1
  • 2. Session Contents • Overview of Management Systems Auditing • Audit Criteria • Maximizing Audit Value Through Risk-based Thinking • Risk in the ISO FDIS 9001:2015 Standard • Risk-based Quality Auditing • Principles of Auditing • Competence in Auditing • Purpose of Quality Management System Auditing • Benefits of Auditing • Summary of Key Points • References 2
  • 3. Management System Auditing • ISO 19011:2011 defines an audit as a systematic, independent and documented process for obtaining audit evidence and evaluating it objectively to determine the extent to which the audit criteria are fulfilled • Audits are independent, unbiased, fact-finding exercises that provide information for decision making 3
  • 4. Management System Auditing • External Audits – include second and third party audits  Second party audits are conducted by parties having an interest in the organization, such as customers, or by other persons on their behalf  Third party audits are conducted by independent auditing organizations, such as regulators or those providing certification 4
  • 5. Management System Auditing • Combined Audit: – two or more management systems of different disciplines audited together (e.g. quality, environmental, occupational health and safety) 5
  • 6. Management System Auditing • Process Audit: – Verification that process procedures exist, are correct and being followed – Checks whether process is in conformance with requirements – May be used to investigate an entire process or an action – Boundaries for process audits are strictly defined 6
  • 7. Management System Auditing • Internal Audits –Sometimes called first party audits, are conducted by the organization itself, or on its behalf for management review and other internal purposes –For example to confirm the effectiveness of the management system or obtain information for its improvement 7
  • 8. Audit Criteria • Can be: – Conformance to requirements – Project milestones – Results of improvement initiatives – Adherence to procedures, timelines, etc. 8
  • 9. Audit Criteria • Sources: – Legal and regulatory requirements – Customer contracts – ISO standards – Organizational policies – Organizational procedures 9
  • 10. Audit Criteria Categories: – Reference standards: external to the organization such as regulations, contracts, ISO standards that establish minimum requirements – Performance standards: internal documents such as standard operating procedures, work instructions, drawings or other documents which describe how requirements will be met 10
  • 11. Maximizing Audit Value Through Risk-based Thinking • ISO 31000 defines risk as the effect of uncertainty on objectives • Risk management is coordinated activities to manage risks within an organization 11
  • 12. Maximizing Audit Value Through Risk-based Thinking • A risk management process is the systematic application of management policies, procedures and practices to the activities of communicating, consulting, establishing the context, and identifying, analyzing, evaluating, treating, monitoring and reviewing risk. 12
  • 13. Risk in the ISO/FDIS 9001:2015 Clauses 13 Process Approach, Leadership, Planning: • In Clause 4 the organization is required to determine the risks which can affect its ability to meet these objectives • In Clause 5 top management are required to commit to ensuring Clause 4 is followed • In Clause 6 the organization is required to take action to address risks and opportunities
  • 14. Risk in the ISO/FDIS 9001:2015 Clauses 14 Operation, Evaluation, Improvement: • Clause 8 - the organization is required to have processes which identify and address risk in its operations • Clause 9 the organization is required to monitor, measure, analyse and evaluate the risks and opportunities • In Clause 10 the organization is required to improve by responding to changes in risk
  • 15. Risk-based Quality Auditing • Risk based quality Auditing occurs in three levels, based on maturity of organization : • Level 1 – Planning and reporting based on risk – occurs naturally within most audit programs 15
  • 16. • Level 2 – Evaluating how well risk management is incorporated into individual quality management system processes • Level 3 – Determining enterprise-level risks relating to quality management system processes 16 Risk-based Quality Auditing
  • 17. • Maturity of QMS determines level of risk management organization implements • Integrating risk management formally into internal audit process: – Changes to annual audit plan based on areas of concern/opportunity identified in management review and use of risk-based methodologies 17 Risk-based Quality Auditing
  • 18. – Utilizing definitions and methodology for classifying audit findings based on previously determined risk assessment matrix – Reporting audit results and recommendations based on audit findings that reflect risk assessments determined during the audit process 18 Risk-based Quality Auditing
  • 19. Principles of Auditing • Integrity: the foundation of professionalism • Fair presentation: the obligation to report truthfully and accurately • Due professional care: the application of diligence and judgement in auditing • Confidentiality: security of information 19
  • 20. Principles of Auditing • Independence: the basis for the impartiality of the audit and objectivity of the audit conclusions • Evidence-based approach: the rational method for reaching reliable and reproducible audit conclusions in a systematic audit process 20
  • 21. Competence in Auditing • Auditing requires competence (knowledge and skills) • Certification of auditors is based on relevant training and experience • To be effective, auditors must engage in continual improvement through study and practice 21
  • 22. Purpose of Quality Management System Auditing • Fundamental auditing questions: – Are requirements being met? – Are there opportunities for improvement? • Determination of implementation and effectiveness of management system 22
  • 23. Purpose of Quality Management System Auditing • Provision of leading indicator of performance • Promotion of early detection of problems and identification of root causes • Provides management with objective feedback leading to informed decisions 23
  • 24. Specific Auditing Purposes • Ensures: – Fitness of products for use – Adequate written procedures exist and are utilized – Compliance with legal and regulatory requirements – Identification of deficiencies in products or the management system – Conformance with specifications 24
  • 25. Specific Auditing Purposes • Ensures: – Corrective action is taken and results verified as effective – Information to identify and reduce risks is obtained – organization’s resources are effectively and efficiently used – Existence of standardized organizational practices and continual improvement 25
  • 26. Benefits of Auditing • Organizational effectiveness – Information for management decisions – Potential risks identified – Assessment of resource capabilities (e.g. people and equipment) – Identification of cost reduction opportunities – Maintenance of customer goodwill • Business performance – Cost control – Opportunity identification – Risk management – Continual improvement 26
  • 27. Benefits of Auditing • Improvement in system effectiveness – Discovery of potential efficiencies in interrelated processes • Improvement in process effectiveness – Through examination of interactions with other processes and resources and controls utilized • Improvement in performance measurement – Provision of timely information to top management – Facilitation of changes that lead to greater effectiveness • Establishment of trusting relationships internally and externally 27
  • 28. • Audits determine if requirements are being met and if there are opportunities for improvement • Audits are a prime risk assessment tool • Audits are indispensable in maintenance and continual improvement of management systems 28 Summary of Key Points
  • 29. Anderson, P. & Worthman, B (1994). Quality auditor primer. Terre Haute, IN. ASQ. (2014). Certified HACCP, auditor (CHA) Certification preparation Coleman, L.B. (2015). Advanced quality auditing. Milwaukee, WI: ASQ. ISO 9001:2015 FDIS ISO 19011:2011 Guidelines for Auditing Management Systems Parsowith, B.S. (1995). Fundamentals of quality auditing. Milwaukee, WI : ASQ. 29 References
  • 30. THANK YOU! Kaizen Training and Management Consultants Limited 22B Old Hope Road, Kingston 5 Jamaica, West Indies Phone (land line): (876) 631- 0365 Phone (mobile): (876) 475 – 1963 Fax : (876) 906 – 7423 Email: ktmclimited@gmail.com Website: www.ktmcltd.com 30