Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

Success stories in nutrient recycling and stewardship by the European Sustainable Phosphorus Platform (ESPP)

1,138 views

Published on

Please add your nutrient Success Stories to our overview:
www,phosphorusplatform.eu/successstories
info@phosphorusplatform.eu

The following success stories in nutrient recycling and stewardship are presented here (in order, one per slide):

1. Overview success stories
2. Véolia UK: fertilisers from wastes
3. Newtrient manure processing technology catalogue
4. Phytase in animal feed
5. COOPERL / Brittany farmers’ cooperatives manure processing
6. ”La Belle Bouse” (beautiful cowpat)
7. Géotexia pig manure processing
8. Véolia Struvia struvite phosphorus recovery
9. Suez Phosphogreen struvite phosphorus recovery
10. Italpollina plants nutrition and recycled nutrients fertilisers
11. Fibrophos UK chicken litter fertiliser
12. SARIA UK – Kalfos animal by-product fertiliser
13. cnp-Technology Water and Biosolids GmbH struvite phosphorus recovery
14. Mephrec Pilot Plant Nürnberg sludge smelting nutrient recycling
15. Kanton Zürich ash phosphorus recycling
16. Fertikal, Antwerp, processed manure organic fertilisers
17. NuReSys struvite phosphorus recovery
18. Waternet Amsterdam West struvite phosphorus recovery
19. Thames Water – Ostara Pearl struvite phosphorus recovery
20. Ostara Pearl® Chicago struvite phosphorus recovery
21. Ecophos P-recycling from sewage sludge ash
22. NutriTrade Baltic local fish nutrient trapping
23. Polonite filter beds for nutrient recovery
24. Romerike Biogas Plant Oslo for household foodwaste based fertilisers
25. Timac: struvite for maize starter fertiliser
26. Recophos – ICL electrothermal white phosphorus production
27. REVAQ sewage treatment Certification for sludge land application
28. KOTO AlgaeBioGas, Llubljana algae farming and nutrient recycling
29. Friesland Campina milk cooperative phosphorus recovery from manure
30. Italy bio-waste collection for nutrient rich compost
31. WWF Baltic Sea Farmer of the Year Award
32. ICL fertilisers fertiliser production using struvite and meat and bone meal

Countries:
Austria AT
Belgium BE
Bulgaria BG
Cyprus CY
Czech Republic CZ
Germany DE
Denmark DK
Estonia EE
Spain ES
Finland FI
France FR
Greece EL
Hungary HU
Ireland IE
Italy IT
Lithuania LT
Luxembourg LU
Latvia LV
Malta MT
Netherlands NL
Poland PL
Portugal PT
Romania RO
Sweden SE
Slovenia SI
Slovakia SK
United Kingdom UK
Switzerland CH

Phosphorus:
Fosfor
Fosfor
Fòsfòr
Фосфор
Fosfor
Фосфор
Fosfor
Fosfor
Фосфор
Фосфор
Fosforas
Fosfors
Fuosfuors
Fosfor
Ffуsfforws
Fosfar
Fosfaras
Fosfaar
Fosforus
Φωσφορος
Ֆոսֆոր
Fosfor
Fosfor
Фосфор
Фосфор
ফসফরাস
فسفر
ફૉસ્ફરસનો
फास्फोरस
Fosfor
Fosfori
Foszfor
Фосфор
Фосфор
Паликандур
Fosfor
Fosfor
Фосфор
Фосфор
Фосфор
Фосфор
Fosfor
فوسفور
Fosfor
Fosforoa
ფოსფორი
[fūsfūr]
זרחן
Fosfru
Lìn
リン

ฟอสฟอรัส
Photpho

Posporo
Fosfor
Pūtūtae-whetū
Fosforus
ഫോസ്ഫറസ്
பொஸ்பரசு
Fosofo
Fosforase
Posfori
Fósforo
Phusphuru
Fosforimi
Fosforo
Fosforon
Pesticium

Published in: Education
  • Be the first to comment

  • Be the first to like this

Success stories in nutrient recycling and stewardship by the European Sustainable Phosphorus Platform (ESPP)

  1. 1. 1 www.phosphorusplatform.eu Success Stories in nutrient recycling and stewardship by the European Sustainable Phosphorus Platform (ESPP) info@phosphorusplatform.eu 1. Overview success stories 2. Véolia UK: fertilisers from wastes 3. Newtrient manure processing technology catalogue 4. Phytase in animal feed 5. COOPERL / Brittany farmers’ cooperatives manure processing 6. ”La Belle Bouse” (beautiful cowpat) 7. Géotexia pig manure processing 8. Véolia Struvia struvite phosphorus recovery 9. Suez Phosphogreen struvite phosphorus recovery 10. Italpollina plants nutrition and recycled nutrients fertilisers 11. Fibrophos UK chicken litter fertiliser 12. SARIA UK – Kalfos animal by-product fertiliser 13. cnp-Technology Water and Biosolids GmbH struvite phosphorus recovery 14. Mephrec Pilot Plant Nürnberg sludge smelting nutrient recycling 15. Kanton Zürich ash phosphorus recycling 16. Fertikal, Antwerp, processed manure organic fertilisers 17. NuReSys struvite phosphorus recovery 18. Waternet Amsterdam West struvite phosphorus recovery 19. Thames Water – Ostara Pearl struvite phosphorus recovery 20. Ostara Pearl® Chicago struvite phosphorus recovery 21. Ecophos P-recycling from sewage sludge ash 22. NutriTrade Baltic local fish nutrient trapping 23. Polonite filter beds for nutrient recovery 24. Romerike Biogas Plant Oslo for household foodwaste based fertilisers 25. Timac: struvite for maize starter fertiliser 26. Recophos – ICL electrothermal white phosphorus production 27. REVAQ sewage treatment Certification for sludge land application 28. KOTO AlgaeBioGas, Llubljana algae farming and nutrient recycling 29. Friesland Campina milk cooperative phosphorus recovery from manure 30. Italy bio-waste collection for nutrient rich compost 31. WWF Baltic Sea Farmer of the Year Award 32. ICL fertilisers fertiliser production using struvite and meat and bone meal
  2. 2. 2European Sustainable Phosphorus Platform Success story: Véolia UK: fertilisers from wastes Pro-Grow: • 10 UK composting sites producing 200 000 t/year soil conditioners from green & food wastes • All grades have “product” status and PAS100 certified Granulation factory at Livingstone, near Edinburgh – capacity 20 000 t/y Currently: fertilisers from food industry by-product ashes liming materials, micro-nutrient fertilisers Under development: recycled fertilisers (End-of-Waste target 2018)
  3. 3. 3European Sustainable Phosphorus Platform Success story: Newtrient manure processing technology catalogue • Brings together more than half of US dairy production • 260 manure processing technologies independently evaluated - Operational on farm? After-sales service? Cost? Case study? … • 100 now in online catalogue • 2/3 address nutrient recycling • Objective to extend to Europe www.newtrient.com/Catalog/Technology-Catalog
  4. 4. 4European Sustainable Phosphorus Platform Success story: Phytase in animal feed • Enzyme • Improves phosphorus digestibility (uptake) for non-ruminants - by 15 – 40% for pigs - by 20 – 30% for poultry (EU BAT BREF, 2015) • So reduces P in manure • Today used in ¾ of Europe’s livestock farms • DSM: phytase from bio-sourced materials by fermentation https://www.dsm.com/markets/anh/en_US/products/products-feedenzymes/products-feed-phytases.html
  5. 5. 5European Sustainable Phosphorus Platform Success story: COOPERL / Brittany farmers’ cooperatives • 400 000 t/y manure processed to organic fertiliser product - 150 000 t composted poultry litter - 150 000 t dried poultry manure - 100 000 t pig manure (1 100 farms) • Adapted to specific crops and exported to other regions of France • Positive farmer acceptance • TRAC Emeraude stabling system Supported by EU Investment Plan http://www.cooperl.com/en/environmental-solutions
  6. 6. 6European Sustainable Phosphorus Platform Success story: ”La Belle Bouse” (beautiful cowpat) • Lyon based startup • Locally sourced organic fertiliser for households from cattle manure • “matured for 9 months like a great cheese” http://www.labellebouse.fr/
  7. 7. 7European Sustainable Phosphorus Platform Success story: Géotexia • Saint Gilles du Mené, Brittany • 33 pig farmers • Methanisation of 70 000 t(wet weight)/y - pig manure (c. 50% of input), sludges, chicken litter and other agri-food wastes • 14 000 MWh electricity = 4 600 households • digestate - solid-liquid separation (centrifuge, coagulation) - drying of solids to 80% DM - osmosis of liquids to < 10mg/l N, irrigation willow energy crop (58 000 m3/y, 14 ha) - evapo-concentration to mineral concentrate (20% DM) • French fertiliser homologation obtained for digestate 2013 https://www.anses.fr/sites/default/files/documents/FERTIXIANK_FSIM_2013-0856_Ans.pdf https://geotexia.wordpress.com/le-digestat/
  8. 8. 8European Sustainable Phosphorus Platform Success story: Véolia Struvia • Struvite recovery for small-medium sewage works operating biological P removal • Compact footprint, limited height (3,5m) • Turbomix struvite reactor, lamella settler & bag draining of struvite prills • Helsingor Denmark 2016 - 70 000 p.e. sewage works - 60 m3/day treats 100% of works digestate after centrifuge - produces 36 t/y struvite http://technomaps.veoliawatertechnologies.com/struvia/fr/
  9. 9. 9European Sustainable Phosphorus Platform Success story: Suez Phosphogreen • Struvite recovery from sewage • Biological P removal sewage works with anaerobic sludge digestion - 2013, Aby wwtp, Aarhus, 84 000 p.e. - 2015, Herning, Denmark, 150 000 p.e. - 2017, Marselisborg, Denmark 200 000p.e. • Advantages - struvite sale: 250€ - 300€ /tonne - reduced P-removal chemical costs - avoidance of nuisance deposits - reduced sludge volumes - reduced energy consumption for biological N removal https://www.suezwaterhandbook.com/degremont-R-technologies/sludge- treatment/recovery/recycle-phosphorus-from-effluent-to-produce-a- valuable-fertilizer-Phosphogreen
  10. 10. 10European Sustainable Phosphorus Platform Success story: Italpollina plants nutrition • Range of organic and organo-mineral fertilisers (liquid & solid), biostimulants and plant nutrition products • For conventional and organic farming • Input materials include: - processed manures and animal by-products - food industry by-products, e.g. stillage - vegetal cakes and meals - micro-organisms like P solubilizers • Sales in 80 countries • 5 plants and R&D laboratories, • 200 000 t/y organic fertilisers • 5 Ml/y biostimulants www.italpollina.com
  11. 11. 11European Sustainable Phosphorus Platform Success story: Fibrophos UK • Bioenergy and fertiliser (ash) from chicken litter • Since the 1990’s • Phosphorus, potassium, sulphur, trace elements • 800 000 t/y chicken litter processed annually • P shows both immediate and durable crop effectiveness http://www.fibrophos.co.uk/phosphate-in-fibrophos-fertiliser/
  12. 12. 12European Sustainable Phosphorus Platform Success story: SARIA UK – Kalfos • P-fertiliser and soil conditioner from combustion of animal by-products (MBM) • Authorised for arable and grazing land • 12 000 tonnes/year http://www.kalfos.co.uk/
  13. 13. 13European Sustainable Phosphorus Platform Success story: cnp-Technology Water and Biosolids GmbH SME, Germany • 4 installations recovering Phosphorus as struvite • Municipal waste water • Berlin Wassmannsdorf • Mönchengladbach (DE) • Echten (NL) • Amsterdam http://cnp-tec.com/
  14. 14. 14European Sustainable Phosphorus Platform • Thermal process for sludge smelting and transfer of phosphates to the slag • CAPEX 3.5 M€ • 500 kg/h sludge • 12% P2O5 in the slag • Commissioning Qu3/2017 www.nuernberg.de/internet/krn_mephrec Success story – 3.5 M€ Investment Mephrec Pilot Plant Nürnberg
  15. 15. 15European Sustainable Phosphorus Platform Success story – Kanton Zürich • 50 M€ Investment • 72 wwtps now deliver 100 000 t/y dewatered sludge to central mono-incinerator - 94% vote “Yes” in local referendum - commissioned 2015 - delivers 15 000 t/y ash for P-recycling - 40% operating cost savings by energy efficient dryer • 3,3 M CHF pilot P-recovery installation under construction - acid P leaching P, solvent extraction  phosphoric acid See SCOPE Newsletter 119 and http://www.awel.zh.ch
  16. 16. 16European Sustainable Phosphorus Platform Success story: Fertikal, Antwerp • 180 000 t/y (wet weight) manure processed to organic fertilisers: • solid/liquid separation dried, pelletised • For agriculture, horticulture • Distributed to 25 countries worldwide www.fertikal.be
  17. 17. 17European Sustainable Phosphorus Platform Success story: NuReSys • SME, Belgium • 8 installations recovering Phosphorus as struvite • Potato processing, dairy, pharmaceuticals, municipal waste water
  18. 18. 18European Sustainable Phosphorus Platform Success story: Waternet Amsterdam West sewage works • AirPrex struvite precipitation • Upstream of sludge digesters • Operational savings: 150 000 € / year • Improved sludge dewatering: 250 000 € / year • Increased methane production • Achievement of 1 mgP/l discharge
  19. 19. 19European Sustainable Phosphorus Platform Success story: Thames Water – Ostara Pearl® • Slough municipal wastewater treatment plant, UK • 150 tonnes Crystal Green® fertiliser / year • High quality slow release fertiliser www.ostara.com http://www.aljazeera.com/programmes/earthrise/2014/12/recycling- phosphorus-2014121693225616272.html
  20. 20. 20European Sustainable Phosphorus Platform Success story: Ostara Pearl® Chicago • Stickney Water Reclamation Plant, Cicero (Chicago), Illinois • Gulf of Mexico eutrophication sensitive zone • World’s largest struvite recovery facility • Three Pearl® reactors • Treating all digestate from 4,5 million inhabitants • Nearly 10 000 tP/year recovered • WASSTRIP installation underway/  objective increase P recovery to 50% of wwtp inflow www.ostara.com
  21. 21. 21European Sustainable Phosphorus Platform Success story: Ecophos P-recycling from sewage sludge ash • Pilot plant operational Varna, Bulgaria • Produce DCP (Di Calcium Phosphate) for fertilisers, animal feed • Full-scale plant under construction Dunkerque, France capacity: 200 000 t/y DCP from low grade P-rock and ash • Contract to treat 60 000 t/y ash from Netherlands (SNB – HVC Groep) = 4 000 t/y P See SCOPE Newsletter 111 and www.ecophos.com
  22. 22. 22European Sustainable Phosphorus Platform Success story: NutriTrade Baltic local fish • Local fisherman incited to catch cyprinids - restore food web (algal grazing zooplankton) - remove nutrients from the sea • Promote new markets for local fish products: - recipes, chefs, new processing routes & consumer products • Biogas production from processing by-products • Cost: c. 66 €/ kgP removed (not inc. sales) Launched 2015. John Nurminen Foundation / NutriTrade http://nutritradebaltic.eu/pilots/pilot-fish/
  23. 23. 23European Sustainable Phosphorus Platform Success story: Polonite filter beds Natural calcium silicate Binds P and reduces pathogens P-enriched = fertiliser Use in farm drainage ditches, manure, septic tank discharge, sewage treatment  EcoFiltration AB http://ecofiltration.se/  PhosphoReduc LLC http://phosphoreduc.org/
  24. 24. 24European Sustainable Phosphorus Platform Success story: Romerike Biogas Plant Oslo • Since 2012 • 100 000 t/y fertiliser from commercial & household food wastes • Sorting (optical, mechanical) – Thermal hydrolysis (THP) – Anaerobic digestion • Biogas used to fuel city buses 1 kg food waste = 0,13 l diesel http://www.mita.lt/uploads/documents/food_was te_recycling.pdf
  25. 25. 25European Sustainable Phosphorus Platform Success story: Timac: struvite as maize starter fertiliser • Fertiliser industry added-value for recycled nutrients • NuReSys recovered struvite from potato processing • Non-burning, enabling “ultra localisation” next to roots • Micro-granulation • Ammonium addition for nutrient balance
  26. 26. 26European Sustainable Phosphorus Platform Success story: Recophos – ICL • Electrothermal production of white phosphorus (P4) from sewage sludge / ashes • High-value raw material for chemicals: fire safety, electronics, … • Recophos FP7 pilot project • Technology acquired by ICL March 2016 www.icl-group.com http://www.prnewswire.com/news-releases/icl---next-step-towardssustainable-innovation-571973381.html
  27. 27. 27European Sustainable Phosphorus Platform Success story: REVAQ sewage treatment Certification • > 50% Sweden’s sewage goes to REVAQ Certified sewage works • Sludge digestate quality, monitoring, information transparency criteria • 3000 t/year phosphorus recycled to agriculture http://www.iea-biogas.net/case-studies.html?file=files/daten-redaktion/download/case-studies/REVAQ_CAse_study_A4_1.pdf
  28. 28. 28European Sustainable Phosphorus Platform Success story: KOTO AlgaeBioGas, Llubljana • 13 000 t/y household and industry food waste converted to biogas • 30 m2 pilot algae pond fed with digestate • Algae used for energy production, fertilisers or bioplastics
  29. 29. 29European Sustainable Phosphorus Platform Success story: Friesland Campina milk cooperative, NL • Biogas production and P-recovery from manure • Bonus/malus in milk purchase prices • Funding support for farmers’ manure treatment investments www.frieslandcampina.com
  30. 30. 30European Sustainable Phosphorus Platform Success story: Italy bio-waste collection • Novamont bio-degradable polymers • Separate collection of food waste • Green garden wastes • Biodegradable bags  4.5 million t/year collected  1.3 million t/y compost https://waste-management-world.com/a/italian-lessons-in-biowaste-collections www.novamont.com
  31. 31. 31European Sustainable Phosphorus Platform Success story: WWF Baltic Sea Farmer of the Year Award www.panda.org/baltic_farmer
  32. 32. 32European Sustainable Phosphorus Platform Success story: ICL fertilisers Amsterdam & Ludwigshaven • Use of secondary materials in fertiliser production: - meat and bone meal ash - struvite • Objective: 100% by 2025 • Pilot testing successful • Industrial installations (storage, handling) planned www.icl-group.com

×