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SCHOTT Glass Substrates for Microfluidic Systems Alistair Rees MF-2.4 Second European Microfluidics Consortium Meeting,  Salzburg, 10 December 2010
1. Overview of SCHOTT 3. Glass Types & Formats used for Microfluidics 4. Production of Flat Glass Agenda 2. Why use Glass for Microfluidics? 5.  Photostructurable Glass Ceramic 6. Summary
Legal Structure SCHOTT AG   Mainz Carl Zeiss AG Oberkochen Subsidiaries Subsidiaries 100 % 100 % SCHOTT Group Carl Zeiss Group Carl-Zeiss-Stiftung Heidenheim an der Brenz und Jena   Foundation acting as shareholder ,[object Object],[object Object]
Key Figures capital expenditures in property, plant and equipment 216 million euros global sales, 73% generated outside of Germany 2.26 billion euros employees, 6,500 of whom are in Germany 17,400 production plants and sales offices  in 43 countries Fiscal Year 2008/2009 earnings before interest and taxes (EBIT) -22 million euros
SCHOTT Business Units Solar Home Tech Flat Glass Pharmaceutical Systems Electronic Packaging Advanced Materials Lighting and Imaging
Why Use Glass for Microfluidics?  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Glass Formats / Types used for Microfluidics ,[object Object],[object Object],[object Object],[object Object]
Flat Glass Formats for Microfluidics Microfluidic   Foundries Processed Wafers Flat Glass Sheets MicroFluidic Device Manufacturer D263 T, Borofloat 33 and B270 wafers for  manufacture of microfluidic components D263 M “Optical” covers for polymer microfluidics
SCHOTT Sites Producing Glass for Microfluidics Grünenplan Jena Mainz
Melting Technologies for SCHOTT Flat Gl asses Microfloat Microfloat Down-Draw Up-Draw
Melting Technologies for SCHOTT Flat Glasses The Down-Draw Process - Key Characteristics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],MEMpax  ,[object Object]
Melting Technologies for SCHOTT Flat Glasses ,[object Object],[object Object],[object Object],The Up-Draw Process - Key Characteristics ,[object Object],[object Object],[object Object]
Overview of the Microfloat process   Cutting/ Inspection Annealing Floating Melting tank 80 °C 730 °C 1240 °C 1650-1700°C Melting Technologies for SCHOTT Flat Glasses Glass Tin bath Glass Lip stone
Details of the Microfloat Process Lip Stone Heating Element Glass Lift Out Roller Reducing Atmosphere Melting Technologies for SCHOTT Flat Glasses Molten Tin Bath
Melting Technologies for SCHOTT Flat Glasses ,[object Object],[object Object],[object Object],[object Object],[object Object],The Float Process - Key Characteristics ,[object Object]
Overview  Thickness of SCHOTT Flat Glasses 0,7 mm 0,4 mm 0,1 mm 0,2 mm 0,3 mm 0,5 mm 0,6 mm 0,8 mm 0,9 mm 1,0 mm 1,1 mm 1,2 mm 1,3 mm 0,05 mm 10 mm Thickness Range ……………… 3 mm
Processing Capabilities ,[object Object],[object Object],[object Object],Coatings Main Competencies in Glass Processing ,[object Object],[object Object],[object Object],Edge Treatment ,[object Object],[object Object],[object Object],Clean Room Packaging ,[object Object],[object Object],Washing Process ,[object Object],[object Object],[object Object],Surface Refinement ,[object Object],[object Object],Toughening optional Cutting ,[object Object]
Foturan Photostructurable Glass Ceramic  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Foturan Photostructurable Glass Ceramic  1. Mask / UV Exposure 2. Heating / Crystallisation 3. Chemical Etching 500 – 600 °C HF
Summary ,[object Object],[object Object],[object Object]
End Thank you !

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SCHOTT Glass Substrates for Microfluidic Applications

  • 1. SCHOTT Glass Substrates for Microfluidic Systems Alistair Rees MF-2.4 Second European Microfluidics Consortium Meeting, Salzburg, 10 December 2010
  • 2. 1. Overview of SCHOTT 3. Glass Types & Formats used for Microfluidics 4. Production of Flat Glass Agenda 2. Why use Glass for Microfluidics? 5. Photostructurable Glass Ceramic 6. Summary
  • 3.
  • 4. Key Figures capital expenditures in property, plant and equipment 216 million euros global sales, 73% generated outside of Germany 2.26 billion euros employees, 6,500 of whom are in Germany 17,400 production plants and sales offices in 43 countries Fiscal Year 2008/2009 earnings before interest and taxes (EBIT) -22 million euros
  • 5. SCHOTT Business Units Solar Home Tech Flat Glass Pharmaceutical Systems Electronic Packaging Advanced Materials Lighting and Imaging
  • 6.
  • 7.
  • 8. Flat Glass Formats for Microfluidics Microfluidic Foundries Processed Wafers Flat Glass Sheets MicroFluidic Device Manufacturer D263 T, Borofloat 33 and B270 wafers for manufacture of microfluidic components D263 M “Optical” covers for polymer microfluidics
  • 9. SCHOTT Sites Producing Glass for Microfluidics Grünenplan Jena Mainz
  • 10. Melting Technologies for SCHOTT Flat Gl asses Microfloat Microfloat Down-Draw Up-Draw
  • 11.
  • 12.
  • 13. Overview of the Microfloat process Cutting/ Inspection Annealing Floating Melting tank 80 °C 730 °C 1240 °C 1650-1700°C Melting Technologies for SCHOTT Flat Glasses Glass Tin bath Glass Lip stone
  • 14. Details of the Microfloat Process Lip Stone Heating Element Glass Lift Out Roller Reducing Atmosphere Melting Technologies for SCHOTT Flat Glasses Molten Tin Bath
  • 15.
  • 16. Overview Thickness of SCHOTT Flat Glasses 0,7 mm 0,4 mm 0,1 mm 0,2 mm 0,3 mm 0,5 mm 0,6 mm 0,8 mm 0,9 mm 1,0 mm 1,1 mm 1,2 mm 1,3 mm 0,05 mm 10 mm Thickness Range ……………… 3 mm
  • 17.
  • 18.
  • 19. Foturan Photostructurable Glass Ceramic 1. Mask / UV Exposure 2. Heating / Crystallisation 3. Chemical Etching 500 – 600 °C HF
  • 20.