Using SmartPlant Technology to Support
Engineering and Radiation Survey for Nuclear
Decommissioning
A Case Study of the Be...
NEOLANT distributed engineering process
Requirements
General
layout
P&ID and
other
schematic
(2D)
Collision detection (3D)...
Leningradskaya NPP Smolenskaya NPPKurskaya NPP
NEOLANT: Completed projects
3
Реализованные проекты
Beloyarskaya NPP Bilibinskaya NPP Novovoronegskaya
NPP
NEOLANT: Completed projects
4
Реализованные проекты
Kolskaya NPP Nuclear fuel
recreation
Nuclear fuel
creation
NEOLANT: Completed projects
5
INFORMATION MANAGEMENT SYSTEM
(IMS) FOR NPP DECOMMISSION
NPP typical life cycle in Russia
1966
Project start
1973
NPP work
start
2003
End of projected
life cycle
2018
End of prolo...
Russian nuclear plants
Status map for 2020:
legend:
In original operation license
Prolonged operation license
Plant shut d...
Original drawing example
9
3D-model
P&ID drawing
NPP component
Attributes
Design drawings
Physical component information model (IMS)
10
Integration process
InterBridge adapter
IMS – SPF based
SmartPlant Adapter
Autodesk
Civil 3D
Autodesk
Civil
Autodesk Inven...
IMS FOR SMOLENSKAYA NPP (SNPP)
DECOMMISSIONING
As-build process diagrams in SPPID
13
General layout in Autodesk Civil
14
Process physical design in SP3D
15
Civil and structural design in Autodesk Revit
16
Reactor detailed model in Autodesk Inventor
17
Combined SNPP decommissioning IMS
18
Physical breakdown structure
19
• NPP site
• NPP
• Building
• Structural unit
• Level
• structural components
(columns, sl...
Civil and structural part of information model
20
Plant physical location structure modeled in SPF
down to floor, level and room plans
21
PBS and physical breakdown structure meet at
component level
22
Component 3D and 2D representation
(schematics drawings) are interrelated
23
Visualization of queries and reports in 2D/3D
24
IMS USAGE IN OPERATION PHASE,
MAINTENANCE AND REPAIR, ETC
IMS functions and architecture for operations
IMS functions
Data exchange with
prime design contractor
using 3D
Data excha...
Data exchange with prime design contractor using 3D
Changed 3D model and data
Modification or repair
issue
NPP
Prime desig...
Operational and maintenance (for example weld
inspection management)
It's easy to access all engineering
information and i...
Operational and maintenance (for example weld
inspection management)
29
There are very important sources of
information th...
Operational and maintenance (for example
equipment inspection management)
30
On this 3D model you can see
turbine island p...
Radiation safety (fixed and mobile radiation
management)
31
Radiation safety (fixed measurement points,
real-time measurement and visualization)
32
Radiation safety (mobile inspection and
measurement)
33
Fire evacuation routes modelling:
The room, where we have troubles,
marked red (information was
automatically receive from...
Personnel training and simulators
35
De-construction simulation
36
AS-BUILD RADIATION INFORMATION MODEL
FOR DECOMMISSION AND WORK PLANNING
Creation of as-build and radiation
information model
1. As-build engineering 3D model with the
superimposed radiation situ...
As-build radiation information model life cycle
Plant shut down
The beginning of
decommissioning
Comprehensive engineering...
AS DESIGNED ENGINEERING MODEL
CREATION
Main original documentation types
41
As designed model and electronic archive creation
The raster files
Electronic archive
As design 3D model
42
LASER SCANNING
The applied technologies:
Laser scanning
The main characteristics
Accuracy: from 1 мм
Range: to 2500 м
Scanning time: 2-3 ...
Laser scanning.
As-build model creation technology
Initial object
Cloud of points
As-build 3D modelScan
Cloud of points cr...
Laser scanning.
Topological information quality comparison
Leningradskaya NPP turbine island part 3D model
(on the basis o...
Leningradskaya NPP turbine island part 3D model
(on the basis of laser scanning)
Laser scanning.
Topological information q...
In most cases existing plant documentation significantly differs from the actual configuration which causes considerable
d...
AS-BUILD RADIATION
IMS AND DECONSTRUCTION WORK PLAN
OF THE BELOYARSKAYA NPP (BNPP)
As-build radiation IMS and turbine island deconstruction
work plan of Beloyarskaya NPP
The project characteristics
Plant:
...
Beloyarskaya NPP turbine island
51
Beloyarskaya NPP laser scanning
52
Beloyarskaya NPP turbine island as-build IMS
53
Beloyarskaya NPP turbine island as-build IMS
54
Beloyarskaya NPP turbine island as-build IMS
55
Beloyarskaya NPP turbine island real condition
(360 degree panoramic photo with hyperlink)
56
The gamma survey of Beloyarskaya NPP turbine island
57
Results of measurements of a radiation background in rooms of the turbine island on elevation level +3.800, +4.050, +5.500...
Integration of comprehensive engineering and radiation survey
data into IMS.
Points of radiation control
59
Integration of comprehensive engineering and radiation
survey data into IMS.
Points of radiation control
60
Comprehensive engineering and radiation survey data
integration into IMS. Equipment “hot spots”
61
Based on all this data ...
Decommission scheduling and simulation using as-build
radiation IMS
Initial state - Before dismantle Final state – After e...
THANK YOU
FOR YOUR ATTENTION!
Dmitry Dorobin:
dorobin@neolant.ru
Alexander Semenov:
semenov@neolant.ru
neolant.com
twitter...
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Using smart plant technology to support engineering and radiation survey for nuclear decommissioning

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Using smart plant technology to support engineering and radiation survey for nuclear decommissioning

  1. 1. Using SmartPlant Technology to Support Engineering and Radiation Survey for Nuclear Decommissioning A Case Study of the Beloyarskaya Nuclear Power Plant in Russia Dmitry Dorobin Alexander Semenov
  2. 2. NEOLANT distributed engineering process Requirements General layout P&ID and other schematic (2D) Collision detection (3D) Civil and structural Equipment design Process design DrawingsInformation model Moscow Krasnoyarsk Kaliningrad Stavropol 2
  3. 3. Leningradskaya NPP Smolenskaya NPPKurskaya NPP NEOLANT: Completed projects 3
  4. 4. Реализованные проекты Beloyarskaya NPP Bilibinskaya NPP Novovoronegskaya NPP NEOLANT: Completed projects 4
  5. 5. Реализованные проекты Kolskaya NPP Nuclear fuel recreation Nuclear fuel creation NEOLANT: Completed projects 5
  6. 6. INFORMATION MANAGEMENT SYSTEM (IMS) FOR NPP DECOMMISSION
  7. 7. NPP typical life cycle in Russia 1966 Project start 1973 NPP work start 2003 End of projected life cycle 2018 End of prolonged life cycle 2010 2023 Turning NPP to the nuclear safe state. Getting the license for decommissioning. Projecting and building Projected life cycle Prolonged life cycle years years years Decommission process (>50 years) 7
  8. 8. Russian nuclear plants Status map for 2020: legend: In original operation license Prolonged operation license Plant shut down KolNPP LNPP SNPP KaNPP KNPP NNPP BiNPP “MAYAK” Siberian Chemical Plant BelNPP Mining-chemical plant BalNPP RNPP 8
  9. 9. Original drawing example 9
  10. 10. 3D-model P&ID drawing NPP component Attributes Design drawings Physical component information model (IMS) 10
  11. 11. Integration process InterBridge adapter IMS – SPF based SmartPlant Adapter Autodesk Civil 3D Autodesk Civil Autodesk Inventor/ Bentley Microstation SP3D SmartPlantAdapter SPPID, SPEL 11
  12. 12. IMS FOR SMOLENSKAYA NPP (SNPP) DECOMMISSIONING
  13. 13. As-build process diagrams in SPPID 13
  14. 14. General layout in Autodesk Civil 14
  15. 15. Process physical design in SP3D 15
  16. 16. Civil and structural design in Autodesk Revit 16
  17. 17. Reactor detailed model in Autodesk Inventor 17
  18. 18. Combined SNPP decommissioning IMS 18
  19. 19. Physical breakdown structure 19 • NPP site • NPP • Building • Structural unit • Level • structural components (columns, slabs, walls, etc) • Room • process components (equipment, pipes, etc)
  20. 20. Civil and structural part of information model 20
  21. 21. Plant physical location structure modeled in SPF down to floor, level and room plans 21
  22. 22. PBS and physical breakdown structure meet at component level 22
  23. 23. Component 3D and 2D representation (schematics drawings) are interrelated 23
  24. 24. Visualization of queries and reports in 2D/3D 24
  25. 25. IMS USAGE IN OPERATION PHASE, MAINTENANCE AND REPAIR, ETC
  26. 26. IMS functions and architecture for operations IMS functions Data exchange with prime design contractor using 3D Data exchange with existing systems NPP Change management EAM CMMS SCADA Operational tasks HR management Safety/security Materials Fire safety Radiating safety Trainings Equipment models Radioactive waste volume Engineering and Radiation Survey NPP configuration data structuralization Archive As-build 3D model NPP components characteristic 26
  27. 27. Data exchange with prime design contractor using 3D Changed 3D model and data Modification or repair issue NPP Prime design contractor Design IMS Operation IMS 27
  28. 28. Operational and maintenance (for example weld inspection management) It's easy to access all engineering information and inspection's data through 3D model. There are very important sources of information that require constant monitoring for NPP safety operation: weld conditions for tanks, radioactive drain headers, pipelines and other high- pressure equipment. IMS based on 3D engineering model is a very powerful tool for collecting, storing and providing an intuitive access to all operational data. On this slide you can see the result of automatic indication NPP welds based on operational data: • green - an inspection was done, normal condition • orange – missing inspection more than 3 days • red – missing inspection more than 10 days. 28
  29. 29. Operational and maintenance (for example weld inspection management) 29 There are very important sources of information that require constant monitoring for NPP safety operation: weld conditions for tanks, radioactive drain headers, pipelines and other high- pressure equipment. IMS based on 3D engineering model is a very powerful tool for collecting, storing and providing an intuitive access to all operational data. On this slide you can see the result of automatic indication NPP welds based on operational data: • green - an inspection was done, normal condition • orange – missing inspection more than 3 days • red – missing inspection more than 10 days. It's easy to access all engineering information and inspection's data through 3D model.
  30. 30. Operational and maintenance (for example equipment inspection management) 30 On this 3D model you can see turbine island part There is color marked information about equipment state, that was receive from inspections
  31. 31. Radiation safety (fixed and mobile radiation management) 31
  32. 32. Radiation safety (fixed measurement points, real-time measurement and visualization) 32
  33. 33. Radiation safety (mobile inspection and measurement) 33
  34. 34. Fire evacuation routes modelling: The room, where we have troubles, marked red (information was automatically receive from instruments) Nearest rooms, where personnel works are marked blue. Evacuation route that personal should use is marked green. We can quickly get information about every room: fire resistance characteristics, fire-fighting equipment, etc. This visualization helps to get all information for decision to eliminate fire and personal evacuation. Fire safety 34
  35. 35. Personnel training and simulators 35
  36. 36. De-construction simulation 36
  37. 37. AS-BUILD RADIATION INFORMATION MODEL FOR DECOMMISSION AND WORK PLANNING
  38. 38. Creation of as-build and radiation information model 1. As-build engineering 3D model with the superimposed radiation situation 2. Actual physical structure of an object 3. Weight and dimensional characteristics, component materials, other characteristics 4. 360-degree panoramic photo, other data of comprehensive engineering and radiation survey 5. Electronic documentation archive 6. Intelligent process diagrams Basic data: As-build verification (laser scanning) Collecting topological information with a millimeter accuracy Recreating as designed engineering model from existing design and operational documentation Gamma scanning Determining equipment “hot spots” Radiation monitoring Plant radiation condition information 360-degree panoramic photo Visualization of real condition of a plant 38
  39. 39. As-build radiation information model life cycle Plant shut down The beginning of decommissioning Comprehensive engineering and radiation survey As-build radiation information model Creation Decommission activities (dismantle, radioactive waste utilization, etc.) Information is available to all participants of decommissioning The model is applied for planning and simulation of decommission work Updating 39
  40. 40. AS DESIGNED ENGINEERING MODEL CREATION
  41. 41. Main original documentation types 41
  42. 42. As designed model and electronic archive creation The raster files Electronic archive As design 3D model 42
  43. 43. LASER SCANNING
  44. 44. The applied technologies: Laser scanning The main characteristics Accuracy: from 1 мм Range: to 2500 м Scanning time: 2-3 min Quantity of points: to several million Laser scanning is a technology providing a people-independent way of obtaining actual reliable topological information about a condition of an object within shares of millimeter. It is active applied since the end of the 90th years in such branches as oil and gas industry and metallurgy when collecting initial information to carrying out modernization and reconstruction of productions. It was initially developed in France in the late eighties for recovery of documentation to nuclear objects. 44
  45. 45. Laser scanning. As-build model creation technology Initial object Cloud of points As-build 3D modelScan Cloud of points creation Binding to uniform system of coordinates Cleaning of low-quality measurements 3D model actualization 45
  46. 46. Laser scanning. Topological information quality comparison Leningradskaya NPP turbine island part 3D model (on the basis of design documentation) 46
  47. 47. Leningradskaya NPP turbine island part 3D model (on the basis of laser scanning) Laser scanning. Topological information quality comparison 47
  48. 48. In most cases existing plant documentation significantly differs from the actual configuration which causes considerable disparities of design and actual volumes of the radioactive waste complicating decommissioning Laser scanning. Topological information quality comparison 48
  49. 49. AS-BUILD RADIATION IMS AND DECONSTRUCTION WORK PLAN OF THE BELOYARSKAYA NPP (BNPP)
  50. 50. As-build radiation IMS and turbine island deconstruction work plan of Beloyarskaya NPP The project characteristics Plant: Turbine island of units 1,2 of Beloyarsk NPP Customer: Joint Stock Company «Research & Demonstration Center Decommission Nuclear Reactors» Work time: 2013 Duration of scanning: 1 week Duration of creation of IMS of a turbine island (including work plan): 3 month Cost: ~2 million $ 50
  51. 51. Beloyarskaya NPP turbine island 51
  52. 52. Beloyarskaya NPP laser scanning 52
  53. 53. Beloyarskaya NPP turbine island as-build IMS 53
  54. 54. Beloyarskaya NPP turbine island as-build IMS 54
  55. 55. Beloyarskaya NPP turbine island as-build IMS 55
  56. 56. Beloyarskaya NPP turbine island real condition (360 degree panoramic photo with hyperlink) 56
  57. 57. The gamma survey of Beloyarskaya NPP turbine island 57
  58. 58. Results of measurements of a radiation background in rooms of the turbine island on elevation level +3.800, +4.050, +5.500 Integration of comprehensive engineering and radiation survey data into 3D engineering model. Points of radiation control 58
  59. 59. Integration of comprehensive engineering and radiation survey data into IMS. Points of radiation control 59
  60. 60. Integration of comprehensive engineering and radiation survey data into IMS. Points of radiation control 60
  61. 61. Comprehensive engineering and radiation survey data integration into IMS. Equipment “hot spots” 61 Based on all this data about equipment, piping, structure and others the following calculation can be done: • radioactive waste volume according to categories: high-level, middle-level and low- level radioactive waste. • radioactive decontaminant volume and liquid radioactive waste volume. • radioactive waste volume specifications.
  62. 62. Decommission scheduling and simulation using as-build radiation IMS Initial state - Before dismantle Final state – After equipment removal Work plan to dismantle of the main equipment, pipelines and piping components of a turbine unit No. 1 of Beloyarsk NPP 62
  63. 63. THANK YOU FOR YOUR ATTENTION! Dmitry Dorobin: dorobin@neolant.ru Alexander Semenov: semenov@neolant.ru neolant.com twitter.com/NeolantGroupEN facebook.com/NeolantGroupEN lindkenIn.com/NeolantGroupEN

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