Complete foundry solution disa

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Complete foundry solution disa

  1. 1. DISA – Complete Foundry SolutionThomas FengVP DISA OEM Sales, China
  2. 2. Company Structure2 14/06/2012
  3. 3. Shaping Industry • On 1st May 2009 DISA Group and Wheelabrator Group merged to form Norican Group • The world’s leading metallic parts improvement company was formed • The united organisation offers over 200 years expertise and experience, employing 2000 people over 5 continents • 7 technology centres (Canada, France, Denmark, 2 x Germany, Switzerland, India) • 11 further manufacturing facilities (2 x India, Czech Republic,2 x Germany, Denmark, Canada, USA, China, France and Poland)3 14/06/2012
  4. 4. Stronger together DISA and Wheelabrator have two complimentary product offerings, yet each provides a unique offer in it’s own right: • DISA - the brand for moulding, sand and core solutions • Wheelabrator – the brand for surface preparation solutions (the previous surface preparation solutions offered by DISA are rebranded under the Wheelabrator name) • Wheelabrator Plus – the brand for surface preparation spare parts, service and services. Our shared aim: To lower our customer’s cost per part, either by reducing the cost of the process, and/or by improving the quality of the part so that it lasts longer.4 14/06/2012
  5. 5. Norican Group- facts & figures • Shaping industry stands for: Engineering change, building sustainability, leading technology • Turnover 2010: 272 million EUR • Employees worldwide: More than 2200 • Customers: 16,000 (in 100 countries) • Head Office: Herlev, Denmark • Technology Centres: 8 countries • Represented in: 50 countries (incl. BRIC)5 14/06/2012
  6. 6. DISA Moulding - facts & figures • DISA is the world’s leading supplier of complete foundry solutions – founded in 1900 • Turnover 2010 - 84 million EUR • Approx. 675 employees worldwide • DISA offices: 11 countries • Production facilities in: 4 countries • Represented in: 49 countries6 14/06/2012
  7. 7. Wheelabrator – prepared for the future Wheelabrator – world leaders in surface preparation solutions • Founded in 1908 • Specialist technologies: wheelblast, airblast, wetblast, shot peening and vibratory mass finishing • Serves diverse industries from Aerospace to Automotive, Shipyards to Medical, Power Generation to Rail.7 14/06/2012
  8. 8. Wheelabrator Plus – prepared for performance Wheelabrator Plus – the brand for surface preparation spare parts, service and services. Dedicated to making you more profitable, Wheelabrator Plus provides: • Service and maintenance • Training • Spare parts and consumables • Equipment Modernisation • Relocation assistance8 14/06/2012
  9. 9. Benefits to our customers – Stronger together The combined force of both DISA and Wheelabrator can Offer a wider product range and share technology, knowledge and developments Go further to reduce your cost per part Create the widest and best ranges of moulding solutions and surface preparation solutions Offer improved equipment support activities through an increased number of offices, distributors and partners – especially in areas where we have no direct presence Share practices within our internal operations and pass this benefit to our customers – improved stores, production, billing and invoicing.9 14/06/2012
  10. 10. Norican Group representation10 14/06/2012
  11. 11. DISA representation 5 main production facilities 16 sales offices Herlev, Denmark  Vertical and match plate moulding,  China (Shanghai and Beijing) machined parts  Czech Republic (Pribram)  ~60,000m2 land ~18,000m2 production  Denmark (Herlev) Leipzig, Germany  France (Mennecy)  Core machines  ~770m2 land ~440m2 production  Germany (Leipzig)  India (New Delhi, Pune, Kolkata and Bangalore)  Japan (Tokyo and Nagoya) Tumkur, India  Poland (Radzionkow)  Horizontal and flask line moulding, shotblast, mixers, machined parts  Russia (Moscow)  ~20,000m2 land ~8,000m2 production  Switzerland (Bachenbülach)  US (Oswego) Hosakote, India  Filters  ~18,000m2 land ~4,000m2 production Changzhou, China  Shot blast, mixers, machined parts  ~18,000m2 land ~7,000m2 production 32 agents covering 49 countries11 14/06/2012
  12. 12. DISA – history 1900 - 20111900 1986 1999 2009 2011DISA was established DISA acquires BMD DISA New Generation DISA merges DISA 231 setsin Denmark to include horizontal vertical moulding with record as the machines and mixers machines introduced at Wheelabrator world’s fastest GIFA. moulding machine 1964 1996 2000 2005 2008 The first DISA acquires DISA DISA intro- DISA DISAMATIC CORE compatences introduces first duces introduces vertical moulding through joint venture DISA MATCH DISA 130 DISA MATCH machine (DMM) with +GF+ machine medium ca- large platform was sold. pacity machine 12 14/06/2012
  13. 13. DISA – the Complete Foundry Solution Supplier Sand plant Mixers Sand Multi ControllerMoulding machines Sand Plant Control SystemsVertical linesFlask linesMatch Plates Filter division Filters for all applications Melting/Pouring Melting equipment Pouring solutions Core solutions Core shooters Sand / Casting Cooling Complete core plants Rotary cooling drums computer controlled Shot Blast solutions Hanger type Tumblast type 13 14/06/2012
  14. 14. DISA references • Large Foundry projects 400+ • Moulding lines 1,500+ • Sand plants & Mixer 650+ • Core shooters 130+ • TOPS service agreements 130+14 14/06/2012
  15. 15. DISA references 89 CIS North America 584 4 Europe & 126 328 25 Africa 171 8 43 18 Japan India & Middle China & SE 38 East Asia 54 1 Australia & New 11 2 South Zealand America 1500+ DISAMATIC 58 DISA MATCH15 14/06/2012
  16. 16. A selection of our customers16 14/06/2012
  17. 17. “Made in China” DISAMATIC - DISA 030 Applications• Casting weight: Up to 40 kg• Max casting dimension: 600 x 400 mm• Max capacity: 15,000 t/year• Alloys: Grey Iron• Typical castings: Railway castings Brake discs/drums Flywheels/Pulleywheels Brackets Grinding balls
  18. 18. DISA 030 Vertical Moulding Machine DISA 030A mould size: 600x480x120…340 mm DISA 030B mould size: 650x535x120…340 mm
  19. 19. DISA 030 Vertical Moulding Principle
  20. 20. DISA 030 Vertical Moulding Machine Sand valve Sand hopper Control cabinet Moulding chamber
  21. 21. DISA 030 AMC, Automatic Moulding Conveyer Fully syncronised with DMM Available in 12 m and18 m length Hydraulic powered AMC – 12/18 Meter
  22. 22. DISA 030 AMC 12 or 18 mWear rails for easy maintenance HY drive cylinder mounted below slide way Oil from DMM
  23. 23. DISA 030 SBC, synchronized belt conveyer Fully syncronised with AMC Available in 4.5 m basic unit can be extended to reach total length of AMC and SBC of 46 meters Drive from the AMC Pneumatic clamping
  24. 24. DISA 030 CSE, Automatic Coresetter High precision accurate core setting Efficient core handling Available in lefthand and righthand configuration Core height up to 260 mm
  25. 25. DISA 030 Technical specificationsMould sizes A: 600x480 120-340 mm B: 650x535 120-340 mmMould speed 250 moulds per hour with a 200 mm mouldMould speed with CSE 220 moulds per hour with a 200 mm mouldMould quality Double side hydraulic squeeze Max squeeze 12 bar on sand surface Max mismatch 0,25 mmPattern plates 2013 A and B will fit – screw mounting (PN locks optional)Core mask 2013 A and B will fit – screw mounting (PN locks not optional)Weight: 9-10 tons
  26. 26. Technical Specification
  27. 27. DISA Global ServicesYour assurance for maximum uptime andtop-quality performanceServices• 24-hour Hotline Service• Local network of qualified service engineers• Always more than 10,000 original DISA spare parts in stock• Foundry Technology service• Training and installation supervision
  28. 28. DISA 030 Summary1) High accuracy with mismatch of max 0.25 mm2) Capacity of 250 m/h3) Excellent reliability and uptime4) High castings quality/mould quality5) Fast installation and easy maintenance6) Safer and quieter working environment7) Access to DISA Service Support8) DISA = your guarantee for a future-proofed solution
  29. 29. Thank you for your attention! • Sand plants Mixers Sand Multi Controller Cooling drums• Moulding machines Vertical lines • Shot Blast solutions Flask lines Hanger type Match Plates Batch type Through-feed Manipulator 29 14/06/2012

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