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DD_Profile-compressed_1.pdf

  1. 1. WeavingThe FutureTogether BY SAPPHIRE
  2. 2. CONTENT About Us 1 Pakistan at a Glance 2 Leeds Factory 3 Spinning 4 Rope Dying 5 Weaving 6 Denim Finishing 7 Flat Finishing 8 Washing 9 Digital Printing 10 Corduroy 11 Garment Making 12/13 R & D 14 Sustainability 15 Waste Water Management 16 CSR 17 Our Global Presence 18
  3. 3. ABOUT US Diamond Denim is one of the branches of the Sapphire Group; a conglomerate with a turnover of USD 900 million. The first Sapphire spinning mill was established in the 1970’s and in the span of fifty years, the group has expanded into a technologically advanced, quality oriented enterprise, with fully integrated textile mills, power producers and a state-of-the-art dairy farm. Sapphire Wind Power Sapphire Electric Dairies Finishing Weaving Spinning Business Work Apparel Knit Fabric & Yarn Dyeing Largest Yarn Producer in Pakistan Spinnig Division Apparel Division Drop Of Water Project Apparel Division Jacquard Corduroy Tech Leisure 1970 1980 1990 1995 2003 2007 2010 2010 2014 2014 2017 2019 2020 2021 2021 2022 2025 LEISURE J A CQUAR D
  4. 4. PAKISTAN AT A GLANCE In the season of 2021-2022 produced 5.11 million bales of cotton and it is the fifth largest cotton producer in the world. Cotton grown in Pakistan exports more than 800 million meters per annum, making Pakistan the second largest exporter of denim fabrics globally. Given the amount of fabric manufactured in the country, Pakistan is growing fast in the apparel manufacturing in order to be more sustainable and shorten lead times.
  5. 5. LEEDS FACTORY The Leadership in Energy and Environment Design (LEED) is a green building certification program that recognizes the best in class, promotes better & beautiful buildings which also complements the environment whilst enhancing a better, brighter and healthier working environment for all staff. Diamond Denim will be one of the only denim manufacturers in Pakistan to achieve a LEED Platinum certification. Capacity: 350 K pc monthly in phase 1. Scalable: Up to 1 Million pc monthly. Product: Denim & Non-Denim Bottoms.
  6. 6. SPINNING Diamond Denim's new spinning facility enables us to achieve vertical integra tion from yarn to garments. Our machinery is from Trützschler, Marzoli, Toyota and Savio. We also produce many cotton blends which include: hemp, linen, Tencel, PCW & recycled polyester. We are able to produce 90% of the yarns we consume for denim fabrics in ring slub, core spun and Dual FX yarns.
  7. 7. ROPE DYEING Our Morrison rope dyeing machine and pre-reduced liquid indigo allow us to dye the deepest and brightest shades in a clean and sustainable environment. We use the highest quality dyestuff from DyStar and Archroma. Our capacity is around 20 million meters annually.
  8. 8. WEAVING At Diamond Denim we use Air Jet and Rapier looms from Tsudakoma and Picanol to ensure optimal performance and greater flexibility. Wider looms enable us to provide our customers with higher width in stretch fabrics allowing them to optimize their fabric consumptions. Our weaving produc- tion capacity is 65 million meters annually. We also have the capability to produce corduroy, denim, jacquards and flats.
  9. 9. DENIM FINISHING The finishing department includes Benninger mercerization and washing, Monforts stenter and Pentek pre-shrinking to guarantee the best performances on our fabrics. Our pigment and sulphur coating machines, as well as our printing machines allow for enhanced denim treatments.
  10. 10. FLAT FINISHING With machinery from Benninger, Monforts and Pentek, Diamond Denim is fully equipped to produce non-denim fabrics in PFGD, reactive dyeing and pigment coating. Mercerization Pad-steam Coating and printing Pre-shrunk finishing Peaching Our capacity is about 8.5 million meters per annum.
  11. 11. WASHING - Our washing team is made up of international consultants and local experts who are continually creating new trend led washes with sustainability in mind. With Tonello E-flow washing machines and Jeanologia lasers, Diamond Denim laundry can wash over 450,000 garments per month in the most sustainable manner.
  12. 12. DIGITAL PRINTING With machinery from Reggiani we are able to offer high resolution DPI pigment printing on denim, corduroy, flats even with high stretches. Capacity: 150 K meters per month
  13. 13. CORDUROY As well as producing quality denim, Diamond Denim can produce weft corduroy from 2 to 24 wales/inch and velvets. Weight ranging from 7 oz to 14 oz (240 to 440 g/m2 ) We are also able to offer a wide range of corduroy in many blends such as hemp, linen, modal, Tencel, PES and PA. With finishing ranging from PFGD, reactive or pigment dyed, printed with digital or screen and pigment coating on rigid, comfort, stretch and super-stretch. Finishing ranging from PFGD, reactive or pigment dyed, printed with digital or screen and coated cord. Capacity: 300 K meters per month
  14. 14. GARMENT MAKING Diamond Denim’s garment making facility is fully equipped with the most advanced machinery. We currently produce jeans, chino, skirts and fashion garments. Our goal is to make aesthetically pleasing garments with sustainable washes. Our capacity is currently at 500,000 pieces per month.
  15. 15. Our design & development team is made up of international consultants and local experts. The team are at the forefront of new fabric innovations, design development with strong links with industry experts in chemicals, machinery and fibres. RESEARCH & DEVELOPMENT
  16. 16. SUSTAINABILITY Diamond Denim has been working on sustainable fibers and chemi- cals since the beginning. Developing from fabrics with Zero Cotton to Aniline Free indigo, we thoroughly study each aspect of the production process to make it more sustainable. The company is proud to have the below certifications: Test-No. D05-0212 FI Hohenstein Business social compliance initiative Our DBID : 334151
  17. 17. Diamond Denim has an ETP to treat 100% of our water. Our objective is to ensure that we only send clean water back to the environment. Recycling could be upto 50%. WASTE WATER MANAGEMENT
  18. 18. CORPORATE SOCIAL RESPONSIBILITY Our organizational work for the Health sector completed by The Abdullah Foundation is the following: • Care Foundation • Health & Eye Camps • General Hospital • Human Rights Society of Pakistan • Imran Khan Flood Relief Fund • Lahore Green Eye Lion (Free Eye Camp at Kharianwala) • Mayo Hospital - Lahore (Patient Welfare Association) • Shaukat Khanum Cancer Hospital
  19. 19. @DiamondDenimBySapphire @diamond_denim_by_sapphire www.diamondenim.com DIAMOND FABRICS LIMITED 2nd Floor Tricon Corporate Centre, Lahore OUR GLOBAL PRESENCE You can find our representatives in: UK Italy Spain France Germany Morocco Turkey Bangladesh USA

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