SlideShare a Scribd company logo
1 of 35
Download to read offline
Smart Jacket  - corrected one.
What is Cost ???
• An amount that has to be paid or given
up in order to get something.
• In business, cost is usually a monetary
valuation of
(1) effort,
(2) material,
(3) resources,
(4) time and utilities consumed,
(5) risks incurred,
(6) opportunity for gone in production
and delivery of a good or service.
What is Wastage ???
Loss time resulting from breakage
of machinery, handling, double
handling etc.
Method of Increase the Efficiency
Create a
happy
work
place
Discipline
Lay out
Utilize
the
existing
machinery
Create a
team
work
Use of Maximum Resources
Before After
Profit Formula
Effort
Efficiency
Usage of
existing
equipment
Technical
development
Proper follow
up
Changes In Working Procedure
Morning meeting with all concern people and find out
the issues and solve it with better ideas.
Now we will see the difference
what we made in Smart Jacket
Cutting Section
Change of formats in cutting
Before After
Cutting Production follow up Hourly
Chart
For every one awareness now its follow in chart which is easy
to monitor :
Machine Down time Chart
Before After
Fabric Spreading Area
Before With 4 Person After With 2 Person
Some Technical Changes To Make The
Process Easier
Before After
House Keeping Changes in Cutting
Section
Before After
Spreading Area
Before After
Fusing Section
Before With 9 Person After with 3 Person
New Tools To Make Things Easier
Before After
Resource use To Make Things Easier
Before After
Replace Panel Box Sharp Tool Keeping Box
Fabric Relax Table
Closely Monitor in cutting section
Cost Reduce in cutting area
Before Total People was in cutting -101 person,
Now total people in cutting after new Procedure-
50 Person.
We save around 50% manpower and production
also better then before. Day by day its increasing
also.
Production Comparison in cutting section
First Week Second Week
14000 26000
Cutting Department Cost Savings
Production bonus
Before Now Plan
Finishing Area
Some Compliance Issues
Some Compliance Issues
Changes in Process
Before Thread cut 16 Person After Thread Cut 10 Person
Before Snap Button Attach 2
machine use 2 operator
After Snap Button Attach 2 machine
join together use 1 operator
Before Folding & Poly area use 9
Person
After : Folding & Poly area use 4
Person
Double Handling New Method start & finish process
Finishing Production Chart
Before After
Finishing Cost Reduce
• Before Total People was in finishing -188 person, Now
total people in finishing after new Procedure- 115
Person.
• Still the set up is running. Once we fix the quality team
there then we will get the final summary of manpower in
finishing area.
Finishing Department Cost savings
0
5000
10000
15000
20000
25000
Manpower Production/Day Cost in $/Month
Before
After

More Related Content

What's hot

Lean manufacturing tools part 3
Lean manufacturing tools part 3Lean manufacturing tools part 3
Lean manufacturing tools part 3Hpm India
 
WAVES Cool Industry final project
WAVES Cool Industry final projectWAVES Cool Industry final project
WAVES Cool Industry final projectsiyam shabbir
 
Mosa working with you
Mosa working with youMosa working with you
Mosa working with youStefano Lena
 
industrial engineering in sewing department
industrial engineering in sewing department industrial engineering in sewing department
industrial engineering in sewing department ShivamSagar13
 
Case Study Sri Lanka Lean Wip Reduction
Case Study Sri Lanka   Lean Wip ReductionCase Study Sri Lanka   Lean Wip Reduction
Case Study Sri Lanka Lean Wip ReductionJAMES_MARSH
 
Artistic apparel audit presentation ...
Artistic apparel audit presentation ...Artistic apparel audit presentation ...
Artistic apparel audit presentation ...Üzâîr Âhmêd
 
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...ijtsrd
 
Amazin Automation Corporate Presentation V 6.0
Amazin Automation Corporate Presentation V 6.0Amazin Automation Corporate Presentation V 6.0
Amazin Automation Corporate Presentation V 6.0Vikas Sharma
 
Improving Productivity by Lean
Improving Productivity by LeanImproving Productivity by Lean
Improving Productivity by LeanANITHA BALA
 
Pen facility layout
Pen facility layoutPen facility layout
Pen facility layoutmohmedx
 
Lean manufacturing in automobile industry
Lean manufacturing in automobile industryLean manufacturing in automobile industry
Lean manufacturing in automobile industryMAX GALARZA HERNANDEZ
 
Study on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionStudy on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionMomin Uddin
 
Green roof put nature on top
Green roof   put nature on topGreen roof   put nature on top
Green roof put nature on topYen LE
 
12.1 lean manufacturing tools part 1
12.1 lean manufacturing tools part 112.1 lean manufacturing tools part 1
12.1 lean manufacturing tools part 1Hpm India
 

What's hot (20)

Lean manufacturing tools part 3
Lean manufacturing tools part 3Lean manufacturing tools part 3
Lean manufacturing tools part 3
 
WAVES Cool Industry final project
WAVES Cool Industry final projectWAVES Cool Industry final project
WAVES Cool Industry final project
 
Mosa working with you
Mosa working with youMosa working with you
Mosa working with you
 
industrial engineering in sewing department
industrial engineering in sewing department industrial engineering in sewing department
industrial engineering in sewing department
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
 
Case Study Sri Lanka Lean Wip Reduction
Case Study Sri Lanka   Lean Wip ReductionCase Study Sri Lanka   Lean Wip Reduction
Case Study Sri Lanka Lean Wip Reduction
 
Garment costing ppt
Garment costing pptGarment costing ppt
Garment costing ppt
 
Artistic apparel audit presentation ...
Artistic apparel audit presentation ...Artistic apparel audit presentation ...
Artistic apparel audit presentation ...
 
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...
Productivity Improvement using Lean Manufacturing '“ A Case Study at Muththam...
 
Overall Equipment Efficiency
Overall Equipment EfficiencyOverall Equipment Efficiency
Overall Equipment Efficiency
 
Amazin Automation Corporate Presentation V 6.0
Amazin Automation Corporate Presentation V 6.0Amazin Automation Corporate Presentation V 6.0
Amazin Automation Corporate Presentation V 6.0
 
Line Balancing In Garments Industry
Line Balancing In Garments IndustryLine Balancing In Garments Industry
Line Balancing In Garments Industry
 
Improving Productivity by Lean
Improving Productivity by LeanImproving Productivity by Lean
Improving Productivity by Lean
 
IE working procedure
IE working procedureIE working procedure
IE working procedure
 
Pen facility layout
Pen facility layoutPen facility layout
Pen facility layout
 
Lean manufacturing in automobile industry
Lean manufacturing in automobile industryLean manufacturing in automobile industry
Lean manufacturing in automobile industry
 
Study on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionStudy on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments Production
 
A line in apparel
A line in apparelA line in apparel
A line in apparel
 
Green roof put nature on top
Green roof   put nature on topGreen roof   put nature on top
Green roof put nature on top
 
12.1 lean manufacturing tools part 1
12.1 lean manufacturing tools part 112.1 lean manufacturing tools part 1
12.1 lean manufacturing tools part 1
 

Viewers also liked

Portfolio presentation of a garments industry.
Portfolio presentation of a garments industry.Portfolio presentation of a garments industry.
Portfolio presentation of a garments industry.Ashikin Alam
 
New American Wayfinders
New American WayfindersNew American Wayfinders
New American WayfindersCaitlin McCall
 
MANAGEMENT REVIEW MEETING JANUARY-2016
MANAGEMENT REVIEW MEETING  JANUARY-2016MANAGEMENT REVIEW MEETING  JANUARY-2016
MANAGEMENT REVIEW MEETING JANUARY-2016Mosharrof. Hossain
 
Next to the touchscreen
Next to the touchscreenNext to the touchscreen
Next to the touchscreenRashmi Fartode
 
Project Jacquard By google
Project Jacquard By googleProject Jacquard By google
Project Jacquard By googleDeepak Singh
 
Google, the future and possibilities
Google, the future and possibilitiesGoogle, the future and possibilities
Google, the future and possibilitiesRobert Nyman
 
Jacquard Loom - Power Point Presentation
Jacquard Loom - Power Point PresentationJacquard Loom - Power Point Presentation
Jacquard Loom - Power Point PresentationBobbi Billard
 

Viewers also liked (14)

Portfolio presentation of a garments industry.
Portfolio presentation of a garments industry.Portfolio presentation of a garments industry.
Portfolio presentation of a garments industry.
 
New American Wayfinders
New American WayfindersNew American Wayfinders
New American Wayfinders
 
MANAGEMENT REVIEW MEETING JANUARY-2016
MANAGEMENT REVIEW MEETING  JANUARY-2016MANAGEMENT REVIEW MEETING  JANUARY-2016
MANAGEMENT REVIEW MEETING JANUARY-2016
 
Industrial relations
Industrial relationsIndustrial relations
Industrial relations
 
Next to the touchscreen
Next to the touchscreenNext to the touchscreen
Next to the touchscreen
 
Project Jacquard By google
Project Jacquard By googleProject Jacquard By google
Project Jacquard By google
 
Project Jacquard.ppt
Project Jacquard.pptProject Jacquard.ppt
Project Jacquard.ppt
 
Google, the future and possibilities
Google, the future and possibilitiesGoogle, the future and possibilities
Google, the future and possibilities
 
Jacquard Loom - Power Point Presentation
Jacquard Loom - Power Point PresentationJacquard Loom - Power Point Presentation
Jacquard Loom - Power Point Presentation
 
Project jacquard
Project jacquardProject jacquard
Project jacquard
 
Industrial attachment of naz bangladesh ltd
Industrial attachment of  naz bangladesh  ltdIndustrial attachment of  naz bangladesh  ltd
Industrial attachment of naz bangladesh ltd
 
Project soli
Project soliProject soli
Project soli
 
project Soli ppt
project Soli pptproject Soli ppt
project Soli ppt
 
Garments accessories trims
Garments accessories trimsGarments accessories trims
Garments accessories trims
 

Similar to Smart Jacket - corrected one.

Generic Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherGeneric Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherAlan Desrocher
 
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdfRahbiMalek
 
Chapter 3 JIT, Value Added and Waste .docx
Chapter 3 JIT, Value Added and Waste            .docxChapter 3 JIT, Value Added and Waste            .docx
Chapter 3 JIT, Value Added and Waste .docxadkinspaige22
 
OPS 571 GENIUS You can do it--ops571genius.com
OPS 571 GENIUS You can do it--ops571genius.comOPS 571 GENIUS You can do it--ops571genius.com
OPS 571 GENIUS You can do it--ops571genius.comagathachristie218
 
OPS 571 HELP You can do it--ops571help.com
OPS 571 HELP You can do it--ops571help.comOPS 571 HELP You can do it--ops571help.com
OPS 571 HELP You can do it--ops571help.comagathachristie218
 
Production and operation Unit_3.pptx
Production and operation Unit_3.pptxProduction and operation Unit_3.pptx
Production and operation Unit_3.pptxMargi Shah
 
About Production Planning Process of a RMG !!!
About Production Planning Process of a RMG !!!About Production Planning Process of a RMG !!!
About Production Planning Process of a RMG !!!Mahibur Rahman
 
Guidelines industrial engineering
Guidelines industrial engineeringGuidelines industrial engineering
Guidelines industrial engineeringSyed Jafri
 
Ch12 jit+&+lean+systems
Ch12 jit+&+lean+systemsCh12 jit+&+lean+systems
Ch12 jit+&+lean+systemsvideoaakash15
 
Quick Change Methodology For Making A Manufacturing...
Quick Change Methodology For Making A Manufacturing...Quick Change Methodology For Making A Manufacturing...
Quick Change Methodology For Making A Manufacturing...Christy Hunt
 
Maintenance management- Production Management
Maintenance management- Production ManagementMaintenance management- Production Management
Maintenance management- Production Managementshrinivas kulkarni
 
Lean six sigma 3d
Lean six sigma 3dLean six sigma 3d
Lean six sigma 3dVarmahk
 
1603960041059_20 Six Sigma Good Tools.pptx
1603960041059_20 Six Sigma Good Tools.pptx1603960041059_20 Six Sigma Good Tools.pptx
1603960041059_20 Six Sigma Good Tools.pptxMimmaafrin1
 
Principles of Lean Maintenance
Principles of Lean Maintenance Principles of Lean Maintenance
Principles of Lean Maintenance PlantEngineering
 

Similar to Smart Jacket - corrected one. (20)

Session 1 2
Session 1 2Session 1 2
Session 1 2
 
Generic Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherGeneric Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S Desrocher
 
Slides 2015 for contact 7
Slides 2015 for contact 7Slides 2015 for contact 7
Slides 2015 for contact 7
 
Donner Case
Donner CaseDonner Case
Donner Case
 
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf
05-Chapter_5_Automated_Work_Cells_and_CIM_Systems_Final.pdf
 
Chapter 3 JIT, Value Added and Waste .docx
Chapter 3 JIT, Value Added and Waste            .docxChapter 3 JIT, Value Added and Waste            .docx
Chapter 3 JIT, Value Added and Waste .docx
 
OPS 571 GENIUS You can do it--ops571genius.com
OPS 571 GENIUS You can do it--ops571genius.comOPS 571 GENIUS You can do it--ops571genius.com
OPS 571 GENIUS You can do it--ops571genius.com
 
OPS 571 HELP You can do it--ops571help.com
OPS 571 HELP You can do it--ops571help.comOPS 571 HELP You can do it--ops571help.com
OPS 571 HELP You can do it--ops571help.com
 
Production and operation Unit_3.pptx
Production and operation Unit_3.pptxProduction and operation Unit_3.pptx
Production and operation Unit_3.pptx
 
All in 1 IE
All in 1 IEAll in 1 IE
All in 1 IE
 
Motion and time study
Motion and time studyMotion and time study
Motion and time study
 
About Production Planning Process of a RMG !!!
About Production Planning Process of a RMG !!!About Production Planning Process of a RMG !!!
About Production Planning Process of a RMG !!!
 
Lean
LeanLean
Lean
 
Guidelines industrial engineering
Guidelines industrial engineeringGuidelines industrial engineering
Guidelines industrial engineering
 
Ch12 jit+&+lean+systems
Ch12 jit+&+lean+systemsCh12 jit+&+lean+systems
Ch12 jit+&+lean+systems
 
Quick Change Methodology For Making A Manufacturing...
Quick Change Methodology For Making A Manufacturing...Quick Change Methodology For Making A Manufacturing...
Quick Change Methodology For Making A Manufacturing...
 
Maintenance management- Production Management
Maintenance management- Production ManagementMaintenance management- Production Management
Maintenance management- Production Management
 
Lean six sigma 3d
Lean six sigma 3dLean six sigma 3d
Lean six sigma 3d
 
1603960041059_20 Six Sigma Good Tools.pptx
1603960041059_20 Six Sigma Good Tools.pptx1603960041059_20 Six Sigma Good Tools.pptx
1603960041059_20 Six Sigma Good Tools.pptx
 
Principles of Lean Maintenance
Principles of Lean Maintenance Principles of Lean Maintenance
Principles of Lean Maintenance
 

Smart Jacket - corrected one.